Software

  1. Select tool type, e.g., end mill > End mill with corner radius
  2. Select the desired parameters
  3. Active measurement, e.g., effective contour corner radius
  4. Measurement results (19 items, measured fully automatically and without data entry/programming)

 

»expert« is the specialist for measuring precision tools—based on ZOLLER’s »pilot 4.0« software. This intelligent software generates the optimal measurement sequence based on the selected parameters. Fully automatic, reproducible, and featuring photorealistic parameter selection. Using checkboxes, the parameters to be measured can be selected easily, quickly, and tool-specifically for the measurement program sequence. Simply select the parameters to be measured and confirm—and the measurement sequence starts immediately.

 

To achieve optimal tool life as well as efficient and precise cutting performance of cutting tools, proper preparation of the cutting edges is crucial. The inspection and optimization of cutting edge preparation, as well as its reliable and detailed documentation, are playing an increasingly important role in this context. ZOLLER »titan,« featuring the CNC-controlled swiveling »zep« measuring sensor and the »skp« software, measures a wide variety of cutting edge preparation forms quickly, non-contact, and fully automatically.
 

Groundbreaking efficiency for your grinding shop

The greatest potential for efficiency lies outside the grinding machine: ZOLLER Solutions are your key to the future—we help you achieve greater success. After all, manufacturing faster and more efficiently leads to greater cost-effectiveness, allowing you to invest in the future. If economic progress is your goal, then ZOLLER is your partner.

Software

For maximum performance

To automatically measure the concentricity of circular surfaces (e.g., tool shanks) and graphically evaluate the entire contour profile.

 

For drilling tools and hollow-ground tool edges, the length is determined by contour tracking from the starting point (outer diameter) to the tool tip or the defined end point.

 

Automatically scans the groove/chip space contour without contact and displays it graphically.

 

 

For the automatic determination of concave and convex radii on the outer contour of tools, including adjustable angular sectors with graphical analysis.

 

Calculates the rake angle within the radius segment based on the specified angles. Suitable for face mills, corner mills, and full-radius mills.

 

To scan any tool or workpiece contours and perform a comparison between the target and actual values or dimension the contour.

 

Measures and records any contours, radii, angles, distances, and defects (wear) using reflected light.

 

To display all measurement results—including descriptions, setpoints, tolerances, and much more—in a table format with a flexible layout.

 

A virtual measuring tool for the PC workstation that allows users to externally configure the inspection and measurement process—including measurement programs, target values, and tolerances—based on a 3D model of the tool, even before it is manufactured.

 

Process Optimization – Networked with Micrometer Precision

Definition

Definition

Tool Definition / Programming / Data Transfer

Development of the measurement procedure

Development of the measurement procedure

Creating the measurement procedure in »caz« or on the measuring machine

Grinding

Grinding

Grinding the first tool and transferring it to the measuring device

Tool measurement

Tool measurement

Tool measurement and transfer of correction values

Mass production

Mass production

Mass production with random sampling or 100% inspection

Delivery

Delivery

Delivery with inspection report

Tool Definition / Programming / Data Transfer

Creating the measurement procedure in »caz« or on the measuring machine

Grinding the first tool and transferring it to the measuring device

Tool measurement and transfer of correction values

Mass production with random sampling or 100% inspection

Delivery with inspection report