Even with just one setup and measurement device, you save time and money with every tool change. Combined with TMS Tool Management Solutions, you gain access to additional options for reducing costs.
Measured and set tools reduce machine downtime by at least 15%. You save at least 15,000 euros per CNC machine, year, and shift. That’s why ZOLLER’s setting and measuring devices pay for themselves in no time.
Calculate the savings potential for your production now using the ZOLLER profitability calculator.
Profitability Calculator
Stellen Sie die passenden Werte für Ihr Unternehmen ein und erfahren Sie, wie viel Geld Sie mit ZOLLER-Geräten in Kombination mit TMS Tool Management Solutions einsparen können. Am Ende zeigen wir Ihnen die Amortisationszeit für die Investition in Ihr Einstell- und Messgerät.
Ihre Einsparung/Jahr mit einem ZOLLER Einstell- und Messgerät
testZusätzliche Einsparung durch ZOLLER TMS Tool Management Solutions
Total savings with ZOLLER
Amortisationszeitraum für das Einstell-und Messgerät
Simply more profit
The following parameters form the basis of the cost-effectiveness calculation:
ZOLLER guarantees savings of at least 15,000 euros per machine, year, and shift when preset tools are used
According to a study by RWTH Aachen (Rheinisch-Westfälische Technische Hochschule Aachen), annual tooling costs amount to 10% of the machine’s value
With ZOLLER TMS Tool Management Solutions, you can increase your productivity by at least 5%
How ZOLLER setting and measuring devices optimize machine utilization
Tools that are inadequately set up, measured, or prepared—or not at all—cause 4.52 minutes of machine downtime per hour per machine. This is according to measurements taken in the automotive industry.
A ZOLLER setting and measuring device makes a decisive difference. Every measurement is fast and precise. All tools arrive at the machine perfectly prepared. Machine downtime decreases, while productive time increases—the time savings add up over the course of the year to a measurable increase in productivity.
For the sample calculations, we have reduced the time loss determined in the automotive industry to 3 minutes per hour and assume 15 to 25 tool changes per day.
Calculation formula per machine:
Time savings in min. x tool changes x shifts x hourly rate
TMS Tool Management Solutions boost productivity by 5%
With tool management software such as ZOLLER TMS Tool Management Solutions, you can increase your productivity by at least 5%—a finding confirmed by research conducted at RWTH Aachen University (Rheinisch-Westfälische Technische Hochschule Aachen). By using your machine’s hourly rate, you can calculate the financial benefits this productivity increase brings to your company—in hard cash and per machine!
Calculation formula:
8 hours/day x shifts/year x hourly rate x 5%
A 2% reduction in tooling costs per year
Research conducted by RWTH Aachen (Rheinisch-Westfälische Technische Hochschule Aachen) shows that, over a ten-year period, the tooling costs for a machine tool amount to as much as the machine itself cost.
With ZOLLER TMS Tool Management Solutions, you can save 20% of these tooling costs—that’s a 2% annual savings on the machine’s purchase price! A look at the tooling costs in your company’s annual balance sheet will show you the extent of your savings potential.
Calculation formula:
Machine costs x 2%