You can save time and money with every tool change by using just one tool presetter and tool measuring machine. Pair it with ZOLLER TMS Tool Management Solutions to open up even more options to reduce costs.
Measured and preset tools reduce machine tool downtime by at least 15 %. You save a minimum of $15,000 per CNC machine, per year, per shift. That is why ZOLLER tool presetting and measuring machines pay for themselves within a short period of time.
Calculate the potential savings for your shop now with the ZOLLER profitability calculator.
Profitability calculator
Enter the appropriate values for your company and find out how much money you can save with a ZOLLER solution in combination with TMD Tool Management Solutions. At the end, we will show you the payback period for your investment in your tool presetting and measuring device.
Your savings per year with a ZOLLER presetting and measuring machine
testAdditional savings with ZOLLER TMS Tool Management Solutions
Total savings with ZOLLER
Payback period for the presetting and measuring machine
Years
Simply more profit
Your savings calculation is based on the following parameters:
ZOLLER guarantees you savings of at least $15,000 per machine, per year, per shift if preset tools are used
According to a study by RWTH Aachen University(Rheinisch-Westfälische Technische HochschuleAachen), tooling costs amount to 10% of the machine value per year
With ZOLLER TMS Tool Management Solutions you can increase your productivity by at least 5%.
How ZOLLER tool presetting and measuring machines optimize machine tool utilization
4.52 minutes of machine downtime per hour and machine are caused by tools that are insufficiently preset, measured, and prepared.
A ZOLLER tool presetting and measuring machine changes this paradigm. Every tool measurement is fast and precise. All tools arrive at the machine tool perfectly prepared. Machine downtime decreases and machining time increases so the time gains add up over the year to a measurable increase in productivity.
For the example calculations, we have reduced the time loss to 3 minutes per hour and take into account 15 to 25 tool changes per day.
Calculation formula per machine:
Time saving in minutes x tool change x shifts x hourly rate
TMS Tool Management Solutions ensure 5% more productivity
With ZOLLER TMS Tool Management Solutions, you can increase your productivity by at least 5 % - this has also been shown in studies by RWTH Aachen University(Rheinisch-Westfälische Technische HochschuleAachen). With the help of your machine's hourly rate, you can determine what this increase in productivity brings to your company - in hard cash, per machine!
Calculation formula:
8 hours/day x shifts/year x hourly rate x 5%
2 % less tooling costs per year
Studies by the RWTH Aachen University(Rheinisch-Westfälische Technische HochschuleAachen) show that ten years of tooling costs for a machine tool is the same as the cost of the machine itself.
With ZOLLER TMS Tool Management Solutions you can save 20% of these tool costs - that's 2% of the machine purchase price per year in savings! A glance at the tool costs in your company's annual balance sheet will show you the extent of your savings potential.
Calculation formula:
Machine costs x 2%
