Scalable savings potential per CNC machine per year*:
$15.000
* calculated for 20 tool changes per 3 min. change time,
200 working days/year and one shift per day, machine hour $75 each
Presetting and measuring outside the CNC machine fundamentally changes the way you manufacture. You can significantly increase tool life, lower manufacturing costs, and reduce setup times and scrap.
Exact tool measurement data is crucial to achieving reliable processes and first-class results in machining operations. ZOLLER's presetting and measuring machines deliver this data with µm precision every time.
Each machine is so simple to use that every measurement produces exact values, regardless of the operator. Responsibility shifts off skilled workers to the tool measurement machine for a more cost-effective workflow.
If you measure just five tools on a ZOLLER presetting and measuring machine before the tools are placed on the CNC machine, you can reduce the set-up time by more than 40%.
What does that mean for your savings potential? Depending on how many tool changes are required, the cost savings per shift and CNC machine can amount to $15,000 per year. Your investment could potentially pay for itself in just a few months.
A CNC machine's measuring technology will typically only record tool length. That's not enough information to meet the tight tolerances of high-precision manufacturing.
ZOLLER provides you with detailed geometry data that enables CNC machines to produce even more precisely, so you can get the highest quality from your production.
With a presetting and measuring machine from ZOLLER, you know before a production run whether a tool is still intact or not. You can regularly check the cutting edge quality, too. This prevents unproductive tool changes, makes full use of your tool life, and increases the overall efficiency of your production.