»micBox«

Efficient indexable insert changer

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We stand for smart progress

The »micBox« is ZOLLER’s fully automated system for mounting, turning, flipping, and changing indexable inserts on milling tools—all without human intervention, ensuring absolute process reliability. Tasks that previously required time-consuming manual labor can now be performed with precision and without errors, making the »micBox« a game-changer in your manufacturing process.

 

System Solution in Detail

Multi-gripper magazine

Multi-gripper magazine

Gripper magazine – 

which can hold up to six grippers for different indexable inserts.

Agile 6-axis robot

Agile 6-axis robot

6-axis robot – 

from Fanuc, which is used to precisely change the indexable inserts and screws.

Integrated magazine for indexable inserts

Integrated magazine for indexable inserts

Magazine for indexable inserts – 

offers ample space. The two magazines inside the »micBox« can be loaded differently.

Integrated lubrication unit

Integrated lubrication unit

Lubrication unit – 

for screws uses a special grease and ensures that the screws can be easily loosened using the screw unit.

Movable swivel and turning unit

Movable swivel and turning unit

Turning and flipping unit – 

is loaded with indexable inserts by the 6-axis robot. Inserting the indexable inserts into the turning and indexing unit using the 6-axis robot ensures that the inserts are properly aligned. The screw magazine ensures that a new screw is always used for the tool when needed.

Efficient Screwing Unit

Efficient Screwing Unit

Screwdriving unit – 

with an integrated vacuum gripper, which is mounted on the robot and ensures precise screw replacement and tightening with the correct torque every time.

High-precision universal spindle

High-precision universal spindle

Universal spindle – 

allows for the mounting of tools weighing up to 20 kg and also enables tools to be positioned precisely during rotation.

Powerful control software

Powerful control software

Control software – 

ensures full operation of the »micBox«. The software can also be displayed on external screens.

Gripper magazine – 

which can hold up to six grippers for different indexable inserts.

6-axis robot – 

from Fanuc, which is used to precisely change the indexable inserts and screws.

Magazine for indexable inserts – 

offers ample space. The two magazines inside the »micBox« can be loaded differently.

Lubrication unit – 

for screws uses a special grease and ensures that the screws can be easily loosened using the screw unit.

Turning and flipping unit – 

is loaded with indexable inserts by the 6-axis robot. Inserting the indexable inserts into the turning and indexing unit using the 6-axis robot ensures that the inserts are properly aligned. The screw magazine ensures that a new screw is always used for the tool when needed.

Screwdriving unit – 

with an integrated vacuum gripper, which is mounted on the robot and ensures precise screw replacement and tightening with the correct torque every time.

Universal spindle – 

allows for the mounting of tools weighing up to 20 kg and also enables tools to be positioned precisely during rotation.

Control software – 

ensures full operation of the »micBox«. The software can also be displayed on external screens.