Potential annual savings per CNC machine*:
€15,000
* Calculated based on 20 tool changes, each taking 3 minutes,
200 working days per year and one shift per day, at a rate of €75 per machine hour
Setting up and measuring outside the CNC machine fundamentally changes the way you manufacture. You will significantly reduce setup times, minimize scrap, extend tool life, and lower production costs. These are all compelling reasons to choose ZOLLER’s setting and measuring devices.
For machining operations, accurate tool measurement data is essential to ensure reliable processes and first-class results. ZOLLER’s setting and measuring devices deliver this data with micrometer-level precision. ZOLLER goes one step further. The devices are so easy to operate that every measurement consistently yields precise results, regardless of the operator.
Setting and measuring with ZOLLER means shifting responsibility for the result—from the operator to the measuring devices. Given the shortage of skilled workers and high cost pressures in manufacturing, having tools measured by a ZOLLER device is the best decision.
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Setup time is reduced by over 40%
If you measure just five tools on a ZOLLER setting and measuring device before the tools are mounted on the machine, you can reduce setup time by more than 40%.
Setup during production time with ZOLLER opens the door to significant cost savings. Depending on the number of tool changes required, cost reductions per shift and CNC machine can amount to 15,000 euros per year. Depending on the setting and measuring machine and the configuration, your investment can pay for itself in just a few months.
More data, better workpiece quality
The measurement technology of a CNC machine typically only measures the tool length. This is not enough to fully exploit a machine’s high precision potential.
With ZOLLER, you receive detailed geometric data that enables CNC machines to produce with even greater precision. Achieve the highest quality in your manufacturing.
Maximize tool life
With a ZOLLER setting and measuring device, you can determine whether a tool is still intact before a production run even begins. By setting and measuring, you can regularly check the quality of the cutting edges. You avoid unproductive tool changes and make full use of the tool’s service life. Setting and measuring with ZOLLER increases the cost-effectiveness of your production.
