Tooling Solutions

Tool holders: The Perfect Interface
for Your Digital Manufacturing

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We stand for smart solutions

Tool holders with ZOLLER »idChip«. Upon request, we supply all tool holders with an integrated chip and DataMatrix code. You can uniquely identify your tool holders at any time and have access to all the information you need: number of heating cycles, machine usage, and much more. The machining of key functional surfaces on the tool holder, such as the hard-turned clamping shoulders and driver grooves, guarantees a long service life and maximum precision in the machining process. Sustainable, economical: That is the future.

 

Integrated processes

Guaranteed precision

Everything from a single source

Reliability for maximum precision

Chip hole

Chip hole

Chip Mounting Hole

For attaching data carriers such as RFID chips or ZOLLER »idChip« to ZOLLER Tooling tool holders. Standard feature on HSK-A hollow shank taper, SK steep taper, and PSC polygonal shank taper.
 

ZOLLER »idChip«

For unique identification of your tool holders and maximum product life. Upon request, we can deliver the tool holders balanced with a permanently integrated chip directly to your production facility.
 

3-groove technology

In the chip bore of the tool holder, the adhesive ensures a form-fit for a secure and firm connection.

Four threads

Four threads

Four threads

For retroactive fine balancing of standard shrink-fit chucks.

Long shrink fit

Long shrink fit

Long shrink fit with an insertion radius

Guarantees maximum shrink forces thanks to the tension of the tool along the entire length of the shaft.

Feed shoulder

Feed shoulder

Hard-finished feed shoulder

Ensures optimal sliding of the clamping segments on the clamping shoulder and excellent tension in the spindle. This results in a maximum runout of 10 μm at the clamping shoulder (5 times more precise than DIN).

Concentricity tolerances

Concentricity tolerances

Concentricity tolerances

Tooling Solutions guarantee a runout of less than 3 µm.

Balanced

Balanced

Precision-balanced

All ZOLLER Tooling tool holders are precision-balanced – G2.5 at 25,000 rpm or max. residual unbalance ≤ 1 gmm. This results in smooth spindle operation during machining that is gentle on the bearings. You benefit from a longer spindle service life, an optimal workpiece surface, and longer tool life.

Drive grooves

Drive grooves

Hard-finished drive grooves

Ensure 100% centering of the grooves, a perfect fit in the spindle, and excellent torque transmission.

Ejection area

Ejection area

Hard-finished ejection surface

Ensures reliable release of the HSK tool holder during tool change.

»coolTool«

»coolTool«

»coolTool«

For a perfectly cooled tool edge, optimal chip evacuation, and the prevention of chip buildup on the tool edge. The angled placement of the coolant holes ensures that your coolant reaches exactly where it’s needed: your tool edge. This allows you to achieve optimal machining results and extend the service life of your tools.

Chip Mounting Hole

For attaching data carriers such as RFID chips or ZOLLER »idChip« to ZOLLER Tooling tool holders. Standard feature on HSK-A hollow shank taper, SK steep taper, and PSC polygonal shank taper.
 

ZOLLER »idChip«

For unique identification of your tool holders and maximum product life. Upon request, we can deliver the tool holders balanced with a permanently integrated chip directly to your production facility.
 

3-groove technology

In the chip bore of the tool holder, the adhesive ensures a form-fit for a secure and firm connection.

Four threads

For retroactive fine balancing of standard shrink-fit chucks.

Long shrink fit with an insertion radius

Guarantees maximum shrink forces thanks to the tension of the tool along the entire length of the shaft.

Hard-finished feed shoulder

Ensures optimal sliding of the clamping segments on the clamping shoulder and excellent tension in the spindle. This results in a maximum runout of 10 μm at the clamping shoulder (5 times more precise than DIN).

Concentricity tolerances

Tooling Solutions guarantee a runout of less than 3 µm.

Precision-balanced

All ZOLLER Tooling tool holders are precision-balanced – G2.5 at 25,000 rpm or max. residual unbalance ≤ 1 gmm. This results in smooth spindle operation during machining that is gentle on the bearings. You benefit from a longer spindle service life, an optimal workpiece surface, and longer tool life.

Hard-finished drive grooves

Ensure 100% centering of the grooves, a perfect fit in the spindle, and excellent torque transmission.

Hard-finished ejection surface

Ensures reliable release of the HSK tool holder during tool change.

»coolTool«

For a perfectly cooled tool edge, optimal chip evacuation, and the prevention of chip buildup on the tool edge. The angled placement of the coolant holes ensures that your coolant reaches exactly where it’s needed: your tool edge. This allows you to achieve optimal machining results and extend the service life of your tools.

Typical ZOLLER – everything from a single source

ZOLLER always goes the extra mile when developing new products, creating solutions for the future. We have been applying this principle for decades—and not just with our measuring machines. Equip yourself for tomorrow’s digital challenges and get ready for the smart factory of the future—with our ZOLLER Tooling Solutions.

 

ZOLLER Solutions for Efficient Manufacturing

Take advantage of our ZOLLER Tooling Solutions to optimize your manufacturing process. We offer a comprehensive range of high-performance, high-precision toolholding systems for your machining tasks. ZOLLER Tooling Solutions also provide the perfect interface for your digital manufacturing.

Over 2,000 photos

ZOLLER Tooling Solutions offers a comprehensive range of tool holders to meet all the requirements of your machining process. All of our tool holders consistently exceed DIN standards.

Now it's your turn—go ahead and grab one!

Our online store now offers the complete range of tool clamping systems. Find the perfect tool holder quickly, easily, and conveniently, and use the digital twin available there immediately in your CAM and tool management system.

Visit the Tooling Shop