Inspect your tools and grinding wheels. This allows you to establish an irrefutable chain of evidence for process and product quality. Machine shops use ZOLLER to measure new tools upon receipt and reliably identify wear patterns during production. Grinding shops record parameters for the regrinding process. As a tool manufacturer, you verify the quality of initial samples and tool batches. The precision is outstanding: up to 0.1 µm.
ZOLLER offers the right inspection equipment for every requirement: manual devices for checks in seconds, automated inspection systems with reflected and transmitted light, inspection devices for surface profile and roughness, as well as fully automated universal measuring machines for complex tasks. Create digital twins or ensure your tool quality in 2D and 3D with more than 100 parameters.
Tool inspections with ZOLLER answer quality questions with precise data.
All ZOLLER devices for measuring and inspecting tools come equipped with the »pilot 4.0« measurement software and the z.One database.
All setup, measurement, and inspection data for tools and grinding wheels can be stored either on the device or centrally. From there, they can be automatically transferred to your CNC-controlled grinding or manufacturing machines using other ZOLLER technologies.
With ZOLLER, you are also well-equipped for data exchange with all common CAD/CAM systems.
Check whether the data for the CNC grinding machine is correct right in the middle of the process. With the »pom« series devices, you can manually measure 70 parameters in a matter of seconds right next to the machine. You’ll know immediately whether your processes are set up for success.
With ZOLLER, you can perform analyses with microscopic precision using state-of-the-art imaging technology. The sensors in the »mµFocus« inspection system resolve structures related to cutting edge preparation and surface roughness with an accuracy of up to 0.1 µm. Image processing with »pilot 4.0« then generates precise two- and three-dimensional visualizations.
Tool inspection with ZOLLER is easy because we’ve tailored our hardware and software to work seamlessly together. With the optional CNC control for »smileCheck« and »smartCheck« or the fully automated »genius« series, tool inspections can be performed successfully even without extensive training. In addition, the »elephant« software module provides support with automatic tool recognition and intuitive user guidance.
