Highlights/Hardware of »the redomatic 600«

Insert the tool, press the button, done. That’s how easy it is to power-clamp tools using ZOLLER’s universal high-precision »ace« (all-clamping-element) spindle—always with the same precision, accurate to the micrometer, and secure. The universal collet changer system allows for a changeover in less than 10 seconds between mounting systems such as SK, HSK, PSC, VDI, KM, or Hydrodehn. No wonder this power-operated high-precision spindle has been delighting users worldwide for decades.

 

CNC-controlled linear adjustment mechanism for setting tool length via a stop bar. Also available as »the asza-rot model«, which allows the tool length to be adjusted via the automatic rotation of the length-adjustment screw (does not apply to shrink chucks).

 

For tools designed for minimum quantity lubrication (MQL), the coolant connection piece must be securely fitted to the end of the tool shank. Only then can you achieve full functionality and process reliability when manufacturing with MQL tools. ZOLLER’s technology guarantees a secure and form-fit connection to the coolant supply—completely automatically.

 

For shrinking larger shrink-fit chucks with diameters ranging from D 40 mm to D 50 mm and reinforced shrink-fit chucks (thicker walls). A quick-change interface allows the 22-kVA induction coil to be used quickly and ergonomically in alternation with the 14-kVA induction coil. The 22-kVA induction coil with shielding discs in the diameter ranges D 16 mm to D 20 mm, D 25 mm to D 32 mm, and D 40 mm to D 50 mm—these are optionally available in a split design.

 

When the »redomatic 600« is not currently being used for tool shrinking, the slide unit can be lowered to the park position automatically via software control. This increases the measurable tool diameter to up to 800 mm.

 

The cooling bells guide you safely through the cooling process using a color-coded system, switching LEDs, and cooling time monitoring:

Solid green: Ready for cooling Flashing
green: Cooling bell to be
used Solid red: Shrink sleeve hot Flashing
blue: Shrink sleeve cooled

»roboBox« automation system

If you use a large number of shrink-fit tools on a daily basis, you will immediately benefit from the »roboBox« automation system. With up to six modules, you can customize »the roboBox« into a fully automated system for mounting, measuring, and cooling tools. Your benefits: high throughput, high precision, and high tool availability.

Even with just the combination of the three modules—measuring, shrinking, and cooling»—roboBox« handles all shrinking processes independently. Work in fully automated series production with tools that are precisely shrunk to length and accurately measured. Quickly shrink-fit tools that have reached the end of their service life or are defective. »The« ZOLLER »roboBox« can be easily integrated into any production environment and quickly put into operation.

Learn more about »roboBox«