Options

Three models, plenty of features included, and practical options. Make your choice easily and clearly, or contact us: We’d be happy to help you choose your model and navigate the wide range of innovative options.

The fume extraction system reliably removes fumes from the operator’s work area. The established and patented fume extraction system above the induction coil has been expanded to include an integrated extraction system inside the coil housing. This ensures that fumes are extracted directly where they are generated. The filter unit is securely housed under the table.

 

With ZOLLER’s »zStream« air cooling system, you get maximum flexibility and protection when cooling your shrink chucks, regardless of their shape or diameter. In addition, your shrink tools are cooled evenly and safely along their entire length—without the risk of damage. »zStream« is also ideal for cooling offset tools. »powerShrink« is available with two or three separate cooling stations* for parallel, effective use.

*Two cooling stations for »powerShrink 400«, three cooling stations for »powerShrink 600«

 

 

The integrated length adjustment system is used to set the overall length or overhang length and to change tools. The pneumatically activated quick-adjustment mechanism and fine adjustment via a handwheel enable fast, ergonomic, and precise positioning of the probe head at the desired height.

 

The »pilot« software’s scan function, in combination with the handheld scanner, allows for the reliable selection of the appropriate shrink-fit parameter by scanning the holder number on the shrink-fit mount. Regardless of the manufacturer, all shrink-fit chucks with a DataMatrix code (e.g., ZOLLER »idLabel«, ZOLLER »idChip«) are supported. 

In the »pilot« software, each heating cycle can be counted for each shrink chuck. Additionally, a warning and wear limit can be set with regard to the permissible number of heating cycles. 

 

The diameter selection (for shrink chucks according to DIN 69882-8) on »the powerShrink 400« can also be made quickly and easily using an oil- and dirt-resistant, workshop-ready, and durable membrane keypad.

 

As an alternative to placing it on a workbench, the »powerShrink 400« can be positioned on a stand with an ergonomically optimized working height. This stand provides a tidy space for the cooler and fume extraction system. The stand is optionally available with sturdy casters and an ergonomic handle to allow for flexible positioning of the »powerShrink 400«.

 

There are 3 basic configurations available for the induction coils: 

  1. Combination of any 14-kVA induction coil with a quick-change interface; switching the induction coil from one induction coil axis to another depending on the shrink chuck length
  2. Combination of any two 14-kVA induction coils without »shrinkbyLight« and without a quick-change interface
  3. Combination of any 14-kVA induction coil with a 22-kVA induction coil featuring a quick-change interface

Accessories

Your »powerShrink« comes standard with a holding pan. Additional pans can be ordered separately for simultaneous heating and cooling. The work surface is perfectly designed to fit the holding pan, ensuring smooth and quiet movement.

 

The various adapter rings allow for flexible switching between different tooling interfaces. For all standard tooling types and sizes up to SK 50, HSK 100, and PSC 10.

 

Cooling adapter for special shrink-fit chuck shapes and sizes (e.g., also for D3 mm to D5 mm). Compatible with cooling bells from D14 mm to D16 mm or from D25 mm to D32 mm.

 

 

Storage tray for mounting rings and special cooling adapters
The storage tray provides space for four mounting rings and six size I special cooling adapters, or three size I and three size II special cooling adapters.

Tool tray
For storing shaft tools at the shrink-fitting workstation. The position of the tray can be freely selected by the operator.

Storage for cleaning brushes
A storage tray is available for all brush diameters; it can be attached to the machine at any position using magnets. Brushes for cleaning the mounting bore of shrink-fit chucks are also available from ZOLLER – for shank diameters from D3 mm to D32 mm, optionally made of brass or plastic.

Split shielding discs with holder
For shrinking off-set tools, a set of split shielding discs (5 pieces) including the corresponding disc holder can be ordered as an option.

For optimal ease of use, the control handle—which is mounted on the left by default—can be mounted on the right or on both sides. Each control handle is equipped with two function buttons—one for moving the spool and one for activating the heating process.

 

»toolEx« helps you remove tools from the shrink-fit chuck that cannot be pulled out by hand or with pliers, such as broken tools. The set includes a holder and six ejector rods.

 

Use »the liteSet« to adjust the overhang length of the tool to be shrink-fitted. The maximum overhang length is 150 mm. The set includes four clamping prisms for shank diameters ranging from D3 mm to D32 mm.

 

Equipment

Membrane keypad for selecting the diameter to be shrunk
12.5-inch touchscreen monitor with ZOLLER »pilot« operating software
Sturdy under-table unit
Stand-alone table with casters for flexible positioning in the production area
Workbench version for compact installation on existing furniture
Spool shaft with pneumatic release of the shaft clamp

Heat

Induction coil with shielding »discs
varOct« induction coil
»shrinkbyLight« user guide
Quick-change interface
Fume extraction
Coil control handle

Cooling

Standard cooling bells, 5-unit set
Cooling bells with »coolbyLight« user guidance, including temperature check, 5-unit set
Free-standing cooling bell guide with locking »mechanism
zStream« air cooling
Cooling Manager
Coil control handle

Software

ZOLLER »pilot« control software
Intuitive, graphical function screens
Color-coded animated status indicators
Interface to the »actbyLight« control concept
Scan function
Counting function for shrink wrapping cycles

Hardware Options & Accessories

»eQset« Length Adjustment
Handheld Scanner
Chuck Body
Chuck Rings: SK, HSK, polygonal taper; others available upon request
Special Cooling Adapter
Tray for Chuck Rings and Special Cooling Adapters
Tool Tray
Tray for Cleaning Brushes
Five split shielding discs with disc »tray
toolEx« shrink-fit device
Length adjustment »liteSet«