We stand for smart progress
The universal high-end measuring machine »threadCheck ❘ cc« from ZOLLER sets new standards for the fully automatic, comprehensive measurement of all types of cutting tools and specializes in threading and gear cutting tools.
Intelligent multi-sensor technology and the functional full enclosure, combined with the universal tool mounting system including a tailstock, make the ZOLLER »threadCheck ❘ cc« unique worldwide.
Perfection in the details
control cabinetcontrol cabinet
Control cabinet
Control cabinet – with active ventilation. The electronic components are carefully and securely installed to ensure trouble-free operation. In addition, optimal ease of maintenance and service is guaranteed.
Reflected-light cameraReflected-light camera
Reflected-light camera with multi-LED segment lighting and CNC swivel mechanism
Reflected light camera with multi-LED segment lighting and CNC swivel mechanism – for inspecting and automatically measuring tool geometries on the circumference, in the chip space, and on the face. Simply enter the target parameters in the measurement program dialog, and every measurement parameter is automatically measured and logged: rake angle, clearance angle, groove contour, chamfer width, and many other geometries. The high-performance LEDs, segmented into eight zones, are automatically controlled by the measuring system and ensure optimal illumination of the surface through automatic intensity control—for high precision and repeatability.
»orthoScan«»orthoScan«
»orthoScan« Swiveling Multi-Sensor Optics Mount
Swiveling »orthoScan« multisensor optical mount – always finds the perfect viewing angle for the tool. This allows the cutting edge geometries of tools with a helix, such as thread drills or hob cutters, to be measured in transmitted light without distortion.
Sliding doorSliding door
Space-saving and ergonomic sliding door
Space-saving and ergonomic sliding door – reliably keeps external influences such as dirt or extraneous light out during measurement. The generous opening, even in the upper section, facilitates the loading and unloading of heavy tools using hoists or cranes.
High-end designHigh-end design
High-end design
High-end design – featuring a solid-stone base that serves as a high-precision platform for the tool turret, spindle, and tailstock.
Safety PackageSafety Package
Safety Package
Safety Package – featuring key controls located on the front of the measuring machine. This ensures you always have unrestricted access to the emergency stop switch, the reset button, the membrane keypad, and the button to start measurement processes.
Vibration isolationVibration isolation
Vibration Isolation
Vibration decoupling – the integrated, active vibration damping system with automatic leveling absorbs external vibration influences at the installation site.
Transmission cameraTransmission camera
Transmitted-light camera with multi-LED illumination
Transmitted light camera with multi-LED illumination – featuring high-quality, low-distortion optics and telecentric transmitted light, it enables μm-precise measurement of cutting edge contours and step geometry in shadow graphics with up to 5 Mpx. The camera has a high frame rate for fast focusing and contour capture during tool rotation. The multi-LED ring light ensures bright, high-contrast illumination for cutting edge inspection in reflected light.
Pneumatic tailstockPneumatic tailstock
Pneumatic Tailstock
Pneumatic tailstock – featuring a high-precision rotating center, it allows for the use of long, thin tools as a counter-center as well as clamping between centers. The smooth-running quick adjustment ensures precise positioning at the tool center, and the automatic pressure build-up guarantees secure tool holding without clamping. In addition, the integrated CNC drive enables automation for loading and clamping between centers.
»Cockpit« control panel»Cockpit« control panel
»Cockpit« Control Unit
»Cockpit« control unit – offers operators ergonomics and comfort thanks to customizable adjustment options. The »cockpit« can be adjusted for height and position, and the 24-inch TFT color monitor can also be tilted.
Software »Pilot 4.0«Software »Pilot 4.0«
Software »pilot 4.0«
Software »pilot 4.0« – is intuitive, clearly laid out, and enables operators to perform reliable measurements. It offers a uniform user interface across all ZOLLER systems – including ZOLLER TMS Tool Management Solutions. The software’s modular design allows for quick implementation of customer-specific customizations.
Storage optionsStorage options
Storage Options
Storage options – for forend holders and intermediate tubes are provided in the integrated storage compartments: for intermediate tubes inside the main compartment and for forend holders on the side. This way, your accessories are always within easy reach.
Control cabinet
Control cabinet – with active ventilation. The electronic components are carefully and securely installed to ensure trouble-free operation. In addition, optimal ease of maintenance and service is guaranteed.
Reflected-light camera with multi-LED segment lighting and CNC swivel mechanism
Reflected light camera with multi-LED segment lighting and CNC swivel mechanism – for inspecting and automatically measuring tool geometries on the circumference, in the chip space, and on the face. Simply enter the target parameters in the measurement program dialog, and every measurement parameter is automatically measured and logged: rake angle, clearance angle, groove contour, chamfer width, and many other geometries. The high-performance LEDs, segmented into eight zones, are automatically controlled by the measuring system and ensure optimal illumination of the surface through automatic intensity control—for high precision and repeatability.
»orthoScan« Swiveling Multi-Sensor Optics Mount
Swiveling »orthoScan« multisensor optical mount – always finds the perfect viewing angle for the tool. This allows the cutting edge geometries of tools with a helix, such as thread drills or hob cutters, to be measured in transmitted light without distortion.
Space-saving and ergonomic sliding door
Space-saving and ergonomic sliding door – reliably keeps external influences such as dirt or extraneous light out during measurement. The generous opening, even in the upper section, facilitates the loading and unloading of heavy tools using hoists or cranes.
High-end design
High-end design – featuring a solid-stone base that serves as a high-precision platform for the tool turret, spindle, and tailstock.
Safety Package
Safety Package – featuring key controls located on the front of the measuring machine. This ensures you always have unrestricted access to the emergency stop switch, the reset button, the membrane keypad, and the button to start measurement processes.
Vibration Isolation
Vibration decoupling – the integrated, active vibration damping system with automatic leveling absorbs external vibration influences at the installation site.
Transmitted-light camera with multi-LED illumination
Transmitted light camera with multi-LED illumination – featuring high-quality, low-distortion optics and telecentric transmitted light, it enables μm-precise measurement of cutting edge contours and step geometry in shadow graphics with up to 5 Mpx. The camera has a high frame rate for fast focusing and contour capture during tool rotation. The multi-LED ring light ensures bright, high-contrast illumination for cutting edge inspection in reflected light.
Pneumatic Tailstock
Pneumatic tailstock – featuring a high-precision rotating center, it allows for the use of long, thin tools as a counter-center as well as clamping between centers. The smooth-running quick adjustment ensures precise positioning at the tool center, and the automatic pressure build-up guarantees secure tool holding without clamping. In addition, the integrated CNC drive enables automation for loading and clamping between centers.
»Cockpit« Control Unit
»Cockpit« control unit – offers operators ergonomics and comfort thanks to customizable adjustment options. The »cockpit« can be adjusted for height and position, and the 24-inch TFT color monitor can also be tilted.
Software »pilot 4.0«
Software »pilot 4.0« – is intuitive, clearly laid out, and enables operators to perform reliable measurements. It offers a uniform user interface across all ZOLLER systems – including ZOLLER TMS Tool Management Solutions. The software’s modular design allows for quick implementation of customer-specific customizations.
Storage Options
Storage options – for forend holders and intermediate tubes are provided in the integrated storage compartments: for intermediate tubes inside the main compartment and for forend holders on the side. This way, your accessories are always within easy reach.
High-precision sensor technology
With the ZOLLER »threadCheck ❘ cc,« you can perform non-contact measurements using transmitted and reflected light: Equipped with a CNC-controlled swiveling optical carrier and transmitted and reflected light image processing, you can measure virtually anything on all types of cutting tools as well as threading and gear cutting tools—precisely and fully automatically.
Guaranteed accuracy
Quality management standards are constantly rising. That is why you need to be able to rely on the consistent measurement accuracy of your machines. In ZOLLER measuring machines, length measurement deviations are determined using high-precision calibration standards made of Borofloat® glass in accordance with the DIN EN ISO 10360 standard. In accordance with this standard, at least three measurement sequences (25,326 relationships) are performed. This procedure documents the accuracy of ZOLLER measuring machines in two dimensions and ensures traceability at all times.
The Fact Check for Tools
Quality is measurable. That is why it can be proven. For tool manufacturers and grinding shops, there is a very simple way to provide hard evidence of tool quality: ZOLLER’s inspection and measurement technology.
Take precise spot checks right next to the grinding machine. Inspect the quality parameters for cutting edges and surface roughness with a precision of up to 0.1 µm. Have tool geometries automatically analyzed across over 100 parameters and create digital twins.
The ZOLLER Inspection & Measurement Solution proves what many claim: quality.
We stand for precision in action
Thanks to the intelligent combination of image processing technology, CNC axes, and a measuring probe, all key parameters can be measured fully automatically. The distortion-free measurement and inspection of helical tools and precision tools of all kinds makes the ZOLLER »threadCheck ❘ cc« a universal genius.