ZOLLER Presetting and Measuring Machines

ZOLLER products in practice

Good references are the best argument. Here you will find user reports of customers regardless of across various sizes and industry sectors. The user reports describe the real life applications of ZOLLER products in use.

How Automated Tool Management Increases Shop Productivity 

In high speed, tight tolerance machining operations, eliminating the potential for human error can be a competitive advantage in an increasingly rigid marketplace.

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SIM Automation GmbH, Germany: Enormous Savings in Production Process Thanks to Tool Management Solution 

By implementing smart tool management solutions by ZOLLER, which provides interfaces to a variety of software providers and machines, SIM Automation GmbH in Heilbad Heiligenstadt has enjoyed six figure savings and established data consistency across its entire production process.

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ROT (Reiner Oehlmann Tools in Germany) measures individual diamond tools in standard processes with ZOLLER 

Diamond tools are a specialty of the ROT company — Reiner Oehlmann Tools from the Lower Saxon town of Celle, Germany — especially for industrial grinding tasks. In addition to extremely high precision with tolerances of just a few micrometers, completing batches of just a single tool is a major challenge — especially in light of the market’s demand for a good price/performance ratio.

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Star SU Uses Virtual Inspection and Cut Simulation 

Recent changes in automotive technology include a move away from hydraulic to electric steering systems. For Star SU, that means much tighter tolerances in the manufacture of rack milling cutters at their Tawas, Michigan plant. Today’s steering systems contain highly engineered rack and pinion components.

The complexity and precision of these components require cutting tool measurement techniques not found on standard inspection equipment. Recently, Andy Kobs, Star SU cutting tool designer,...

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Star Cutter Co.: In-Process Inspection Saves Powertrain Time 

Northern Tool, a division of Star Cutter Co. (Farmington Hills, MI), is well-known for designing and producingspecial carbide cutting tools—often for automotive powertrain production—that accomplish more than one cutting operation in a single pass. With its CNC tool grinders, OD grinders, roughing OD grinders, and edge prep machines, plus blank prep machines and a cutoff and laser-etching machine, the company produces carbide drills, reamers, end mills, and form tools.

An investment in...

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H. Beck Machinery Ltd.: Presetting System Saves Die-Maker Time, Money 

H. Beck Machinery Ltd. (Windsor, ON, Canada) specializes in high-accuracy, large-scale CNC custom machining using 10 large machines from boring mills to a six-axis Droop + Rein mill and a five-axis Fidia machining center. ZOLLER tool management systems have saved H. Beck Machinery machine time and permitted longer untended machine operation in its machining of auto stamping dies from roughing to finishing.

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FRAISA SA: Measuring device allows speedy multi-tasking 

Measuring tools can be a time-consuming task which cannot be neglected without compromising the quality of a company's products. A Swiss toolmaker is using a new machine said to combine speed, precision abd being able to perform several functions at the same time.

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Bosch Rexroth: How Bosch Rexroth in Fountain Inn Pumps Up Manufacturing Cost Control 

At its Fountain Inn, SC, plant, Bosch Rexroth produces many different axial piston hydraulic pumps and valve housings for its drive products for heavy equipment and agricultural applications. Controlling the cost of more than 900 different tool assemblies it uses is a major task. A ZOLLER Tool Management System is how it’s done.

Bosch Rexroth in Fountain Inn has two production buildings with more than 90 CNC machine tools, mostly DMG and Mori Seiki machining centers operating 24 hours a day, 7...

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Ceratizit S.A.: Pioneers – also for "hard" cases 

Ceratizit is both a pioneer and global player in hard material solutions. The products, for example, hob cutters, reversing plates or cutting inserts, are used in a host of markets and industries - such as in the automotive industry, the petrochemical industry, in mechanical engineering, energy technology as well as wood and stone machining. The permanent further development of the product portfolio called for new solutions, including the production periphery and the process procedures. At the...

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Lufthansa Technik AG: Flexible technology for safe take-off 

A modern aircraft is a highly complex machine. The safety of passengers as well as the reliability and cost-effectiveness of an airline's flying operations depends on error-free functioning of the parts and perfect interactions. This is based on state-of-the-art technology on board - and behind the scenes. It must also enable maximum possible flexibility in the "manufacturing" unit of "VIP and Governance”. The spectrum of parts is considerable, customer wishes are extremely individual and...

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