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Are you interested in testing new tasks or production processes in manufacturing, but overwhelmed by the number and complexity of solutions on the market?
To get a more cost-effective baseline for cutting tool technology, you will want to look for quality entry-level machines that can meet your basic needs and drive value.
ZOLLER’s entry-level solutions for presetting, tool management, and tool measurement have everything you need to get started improving quality and productivity.
Entry-Level Tool Presetter - »smile420«
What it is: When you think “entry-level,” you may not think “durable,” but the »smile420« is exactly that. This tool presetter is designed for continuous use in production runs of all sizes, so it can keep pace with even your toughest manufacturing jobs. It is built to last with a light metal alloy base and high-quality, name-brand components.
What it can do: With an ergonomic design and graphical interface that guides users through the presetting process, the »smile420« makes work safe and simple for operators of all experience levels. Accuracy to < 2 µm allows for tight tolerances on one cost-effective machine.
ZOLLER in action: ProCam Services LLC, a family-run CNC contract manufacturer, was initially skeptical of tool presetting machines. But after integrating the »smile420« into its workflow, the company found it could measure tools 45% faster while keeping its CNC machines free for production, which drove a $1 million increase in revenue.
Entry-Level Tool Management – STARTER Software Package
What it is: Large inventories and limited resources can make tool management feel challenging. With that in mind, the ZOLLER Tool Management Solutions (TMS) STARTER software package is the perfect first step to building an efficient digital tool room. It provides the basics of warehouse management with the option to upgrade functionality as needed.
What it can do: The STARTER software package includes modules for storage location management, individual component management, and setup sheets. These critical components give you easy access to your tool data and storage locations, making it simple to improve your CAM-to-part process and build the foundation of your tool management database.
ZOLLER in action: Contract manufacturer Intech Athens used to track its tooling manually, but a boom in business made it hard to rely on spreadsheets and clipboards. The growing company leveraged ZOLLER’s tool management software to organize thousands of tooling items and take control of its massive inventory.
ZOLLER »pomBasic« for Process-Oriented Tool Measurement and Inspection
Entry-Level Tool Inspection - »pomBasic«
What it is: For manufacturers with limited layouts, the »pomBasic« is a space-saving solution that doesn’t sacrifice quality. This compact tool inspection and measurement machine is easily incorporated onto your shopfloor, streamlining your preparation and production of precision tools.
What it can do: Despite its smaller size, the »pomBasic« delivers big benefits. It can quickly capture all relevant tool parameters in µm-precise measurements. It is a manually operated machine that is easy to use and safe to handle.
ZOLLER in action: Tooling Technology Supply (TTS) invested in the »pomBasic« more than twenty years ago. The machine has made it simple for operators to gather accurate tool measurements in the high-volume, high-quality demands of the automotive industry.
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