We stand for smart progress
ZOLLER’s »hobCheck« universal measuring machine opens up unprecedented possibilities for the fully automatic and cost-effective complete measurement of gear cutting tools, threading tools, and all types of machining tools.
Benefit from precise measurement results; the swiveling »orthoScan« optical carrier guarantees distortion-free measurement of the tooth profile on tools with helical pitch.
Perfection in the details
»eQ« Single-Handle»eQ« Single-Handle
Ergonomic one-hand control handle »eQ«
Ergonomic one-hand control knob »eQ« (ergonomic and quick) – for effortlessly moving the optical carrier to the correct position along the Z and X axes. The button with the Solutions icon can be individually configured with additional practical functions, making operation even easier and more convenient.
»orthoScan«»orthoScan«
»orthoScan« Swiveling Multisensor Optics Mount
Swiveling »orthoScan« multisensor optical mount – always finds the perfect viewing angle for the tool. This allows the cutting edge geometries of helical tools such as thread drills or hob cutters to be measured in transmitted light without distortion.
Z-axis, X-axis: manual/CNCZ-axis, X-axis: manual/CNC
Z-axis, X-axis: manual/CNC
Z- and X-axes (manual/CNC) – these high-precision, smooth-running linear axes are used for rapid and fine positioning of the measuring optics relative to the tool edge. Whether operated manually for spot checks using the »eQ« one-hand control handle or CNC-controlled for fully automated processes, they enable safe, fast, and convenient measurement.
Reflected-light cameraReflected-light camera
Reflected-light camera with multi-LED segment lighting
Reflected-light camera with multi-LED segment lighting and CNC swivel mechanism – for inspecting and automatically measuring tool geometries on the circumference, in the chip space, and on the face. Simply enter the target parameters in the measurement program dialog, and every measurement parameter is automatically measured and logged: rake angle, clearance angle, groove contour, chamfer width, and many other geometries. The high-performance LEDs, segmented into eight zones, are automatically controlled by the measuring system and ensure optimal illumination of the surface through automatic intensity control—for high precision and repeatability.
shelfshelf
Storage shelf
Practical storage shelf – holds chucks, adapters, tools, and spacers.
Software »Pilot 4.0«Software »Pilot 4.0«
Software »pilot 4.0«
Software »pilot 4.0« – is intuitive, clearly laid out, and enables operators to perform reliable measurements. It offers a uniform user interface across all ZOLLER systems – including ZOLLER TMS Tool Management Solutions. The software’s modular design allows for quick implementation of customer-specific customizations.
Pneumatic tailstockPneumatic tailstock
Pneumatic Tailstock
Pneumatic tailstock – allows for the holding of long and thin tools as a counter-center and clamping between centers. It features a high-precision, rotating center. The very smooth quick adjustment allows for precise positioning at the tool center, and the automatic pressure build-up ensures secure holding of the tools without distortion.
»Cockpit« control panel»Cockpit« control panel
»Cockpit« Control Unit
Separate »cockpit« control unit – provides space for a keyboard and mouse, as well as storage for label and laser printers, scanners, and tools. The 24-inch TFT color monitor is height- and tilt-adjustable, making software use as comfortable as possible. This allows each operator to customize their workstation in just a few simple steps.
High-precision »spindle ace«High-precision »spindle ace«
High-precision »spindle ace«
High-precision spindle »ace« – guarantees μm-precision mounting and clamping of tools and holders of all types. Adaptation to many tool holder systems is ensured by the universal adapter holder change system. The CNC drive with autofocus and precise angle measurement system provides automatic focusing of the tool cutting edge and detection of the effective contour.
Sturdy under-counter unitSturdy under-counter unit
Sturdy under-counter unit
Sturdy base unit – the foundation of the device: Here, the computer, electronics, and pneumatic components are housed in an industrial-grade, service-friendly design, with everything neatly arranged and spaced to ensure easy access and optimal ventilation.
Ergonomic one-hand control handle »eQ«
Ergonomic one-hand control knob »eQ« (ergonomic and quick) – for effortlessly moving the optical carrier to the correct position along the Z and X axes. The button with the Solutions icon can be individually configured with additional practical functions, making operation even easier and more convenient.
»orthoScan« Swiveling Multisensor Optics Mount
Swiveling »orthoScan« multisensor optical mount – always finds the perfect viewing angle for the tool. This allows the cutting edge geometries of helical tools such as thread drills or hob cutters to be measured in transmitted light without distortion.
Z-axis, X-axis: manual/CNC
Z- and X-axes (manual/CNC) – these high-precision, smooth-running linear axes are used for rapid and fine positioning of the measuring optics relative to the tool edge. Whether operated manually for spot checks using the »eQ« one-hand control handle or CNC-controlled for fully automated processes, they enable safe, fast, and convenient measurement.
Reflected-light camera with multi-LED segment lighting
Reflected-light camera with multi-LED segment lighting and CNC swivel mechanism – for inspecting and automatically measuring tool geometries on the circumference, in the chip space, and on the face. Simply enter the target parameters in the measurement program dialog, and every measurement parameter is automatically measured and logged: rake angle, clearance angle, groove contour, chamfer width, and many other geometries. The high-performance LEDs, segmented into eight zones, are automatically controlled by the measuring system and ensure optimal illumination of the surface through automatic intensity control—for high precision and repeatability.
Storage shelf
Practical storage shelf – holds chucks, adapters, tools, and spacers.
Software »pilot 4.0«
Software »pilot 4.0« – is intuitive, clearly laid out, and enables operators to perform reliable measurements. It offers a uniform user interface across all ZOLLER systems – including ZOLLER TMS Tool Management Solutions. The software’s modular design allows for quick implementation of customer-specific customizations.
Pneumatic Tailstock
Pneumatic tailstock – allows for the holding of long and thin tools as a counter-center and clamping between centers. It features a high-precision, rotating center. The very smooth quick adjustment allows for precise positioning at the tool center, and the automatic pressure build-up ensures secure holding of the tools without distortion.
»Cockpit« Control Unit
Separate »cockpit« control unit – provides space for a keyboard and mouse, as well as storage for label and laser printers, scanners, and tools. The 24-inch TFT color monitor is height- and tilt-adjustable, making software use as comfortable as possible. This allows each operator to customize their workstation in just a few simple steps.
High-precision »spindle ace«
High-precision spindle »ace« – guarantees μm-precision mounting and clamping of tools and holders of all types. Adaptation to many tool holder systems is ensured by the universal adapter holder change system. The CNC drive with autofocus and precise angle measurement system provides automatic focusing of the tool cutting edge and detection of the effective contour.
Sturdy under-counter unit
Sturdy base unit – the foundation of the device: Here, the computer, electronics, and pneumatic components are housed in an industrial-grade, service-friendly design, with everything neatly arranged and spaced to ensure easy access and optimal ventilation.
High-precision sensor technology
With ZOLLER »hobCheck,« you can perform both contact and non-contact measurements using transmitted and reflected light: Equipped with a CNC-controlled swiveling optical mount, an electronic measuring probe, and transmitted and reflected light image processing, parameters such as tooth profile, concentricity/wobble, pitch, and many others can be measured automatically on hob cutters in accordance with DIN 3968.
Guaranteed accuracy
Quality management standards are constantly rising. That is why you need to be able to rely on the consistent measurement accuracy of your machines. In ZOLLER measuring machines, length measurement deviations are determined using high-precision calibration standards made of Borofloat® glass in accordance with the DIN EN ISO 10360 standard. In accordance with this standard, at least three measurement sequences (25,326 relationships) are performed. This procedure documents the accuracy of ZOLLER measuring machines in two dimensions and ensures traceability at all times.
The Fact Check for Tools
Quality is measurable. That is why it can be proven. For tool manufacturers and grinding shops, there is a very simple way to provide hard evidence of tool quality: ZOLLER’s inspection and measurement technology.
Take precise spot checks right next to the grinding machine. Inspect the quality parameters for cutting edges and surface roughness with a precision of up to 0.1 µm. Have tool geometries automatically analyzed across over 100 parameters and create digital twins.
The ZOLLER Inspection & Measurement Solution proves what many claim: quality.
We stand for precision in action
Thanks to the intelligent combination of image processing technology, CNC axes, and a measuring probe, all key parameters can be measured fully automatically. The distortion-free measurement and inspection of helical tools and precision tools of all kinds makes ZOLLER »hobCheck« a true all-rounder.