FAQ

To determine when to replace a diamond-coated tool, use a tool inspection machine to perform a µ-precise condition analysis. A tool that needs to be replaced will have profiles that no longer fit together correctly and leave marks on the finished product. 

The leading cause of a diamond tool losing its cutting effectiveness is incorrect tool setup, which results in uneven wear and a mismatch of the profiles. This leads to premature wear, heat buildup, and distortion of the tool, resulting in poor quality in the finished product and damage to the tools.

A ZOLLER tool inspection machine can measure with micrometer precision. 

The easiest way to standardize tool inspections is to invest in a tool inspection machine, which can provide precise results in seconds. The ZOLLER »conDiaZ« delivers easily reproducible, operator-independent measurement results. 

The »conDiaZ« does not support HSK tooling or certain long tool holders.  

Yes, the »conDiaZ« is capable of sending tool offsets to the CNC machine.

Yes, the »conDiaZ« can measure polishing tools.  
 

For optimal performance and tool life, sink tools should be sharpened and measured every 300–500 linear feet, while larger wheels should be sharpened every 500–700 linear feet.   

Yes, presetting tools can extend tool life. On average, we see a 40–50% increase in tool life by presetting and sharpening tools. 

• Presetting and sharpening extend tool life by 40–50% 

• Without a presetter, a simple profile takes 2–3 hours (plus the time it takes to run a test piece), while a complex profile can take 6+ hours. With a presetter, it takes only fifteen minutes. Considering that machine uptime in the United States is approximately $500 per hour, this represents significant cost savings. 

• If the tools are perfectly set up and operating at the correct stock removal rates, you can achieve faster CNC feed rates. 

• Tools that are set up perfectly will produce parts that require minimal to no manual polishing, thereby reducing labor costs.