FAQ

To know when to replace a diamond-coated tool, use a tool inspection machine for a µ‑precise condition analysis. A tool that needs to be replaced will have profiles that no longer fit together correctly and create lines on the finished product. 

The leading cause of a diamond tool no longer cutting effectively is incorrect tool setups, which causes uneven wear and mismatch of the profiles. This leads to premature wear, heat buildup, and distortion of the tool, thus creating poor results on the finished product and damage to the tools.

A ZOLLER tool inspection machine can measure with µ‑precision. 

The easiest way to standardize tool inspections is to invest in a tool inspection machine, which can provide precise results in seconds.  The ZOLLER »conDiaZ« provides easily reproduced, operator-independent measurement results. 

The »conDiaZ« does not support HSK Tooling and some long tool holders.  

Yes, the »conDiaZ« capable of sending tool offsets to the CNC machine.

Yes, the »conDiaZ« can measure polishing tools. 
 

For optimum performance and tool longevity, sink tools should be sharpened and measured every 300–500 linear feet, while larger wheels should be sharpened every 500-700 linear feet.  
 

Yes, presetting tools can improve tool life. On average, we see a 40–50% increase in tool life by presetting and sharpening tools. 

• Presetting and sharpening extends tool life by 40-50% 

• Without a presetter, a simple profile takes 2-3 hours (plus the time it takes to run a test piece), while a complex profile can take 6+ hours. With a presetter, it only takes fifteen minutes. Considering machine uptime in the United States is approximately $500 per hour, this is a significant cost savings. 

• If the tools are perfectly set up and consuming the correct stock removal values, then you can attain faster CNC rates. 

• Tools that are set perfectly will produce pieces that require minimal to no hand polishing, thus reducing labor costs.