»zidCode 4.0« – Internet of Tools

IoT usually stands for Internet of Things. We’d like to call it the “Internet of Tools,” because the »zidCode 4.0« IoT platform lets you connect your cutting tools to the processes in your manufacturing facility. Thanks to its wide range of output formats, »zidCode 4.0« is compatible with many control systems.

With »zidCode 4.0«, you can meet all the requirements for making tool data—such as tool life—available at every level of production and digitally tracking the entire lifecycle of a tool.

»z.DMI« technology

For efficient production

ZOLLER »z.DMI« technology enables the direct transfer of tool data to the tool memory of the machine control system and back to the z.One database.

  • Easy operation through automated processes
  • Process reliability through data centralization
  • Cost savings through management of tool life data

»z.DMI« Technology for MAKINO

With ZOLLER Direct-Machine-Interface technology (»z.DMI«) for MAKINO controls, data is transferred directly to the control system, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Requirements (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for FANUC

With ZOLLER Direct-Machine-Interface technology (»z.DMI«) for FANUC controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Requirements (PDF) 

»z.DMI« Technology for HEIDENHAIN

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for HEIDENHAIN controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Requirements (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for MATSUURA

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for MATSUURA controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Requirements (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for MAZAK

With ZOLLER Direct-Machine-Interface (»z.DMI«) technology for MAZAK controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Requirements (PDF)

»z.DMI« Technology for SIEMENS

With ZOLLER Direct Machine Interface (»z.DMI«) technology for SIEMENS controls, data is transferred directly to the control system, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Requirements (PDF) Watch the explanatory video (YouTube)

»z.DMI« Technology for OKUMA

With ZOLLER Direct Machine Interface (»z.DMI«) technology for OKUMA controls, data is transferred directly to the control, deleted, and then transferred back to the ZOLLER »z.One« database. This ensures that tool data is transparent and available everywhere.

Ready for automation

Because »zidCode 4.0« provides reliable support for the dynamic management of tool data, you are well-prepared for many technical advancements.

For example, »zidCode 4.0« is the ideal foundation for quickly integrating ZOLLER’s automation solutions into your production process at a later date. With ZOLLER, you stay at the cutting edge of technology.

Minimize search times

Find your tools easily with »zidCode 4.0«.

Our expert tip from the ZOLLER Smart Factory: »zidCode 4.0« is the networked communication platform that captures, manages, and provides tool data in a closed-loop process. Quick and easy.

Features

1D/2D barcode scanner per CNC machine
»zidCode 4.0« unit including »zidCode 4.0« software package
USB flash drive (documentation, manual, training videos)
Cable kit (Ethernet, power cable)
»zidCode« software module for installation on an existing ZOLLER setting and measuring device
Windows services for installation on a server or PC: ZOLLER WebService and »zidCode« Service

Requirements

CNC machines with network connectivity and a power supply directly on the machine
ZOLLER »pilot 4.0« setting and measuring device with image processing, version 1.18.7 or later
Post-processor in »pilot 4.0«
Marking of tool holders with ZOLLER »idLabel« or ZOLLER »idChip«

Hardware

»idLabelPrinter« for printing »idLabels«
»idLabel« labels, 1,000 pieces
ZOLLER »idChip«
Wireless scanner
»zidCode 4.0« technology in »a zidCode« housing

Software

ZOLLER »z.DMI« Technology (OKUMA, MAKINO, FANUC, HEIDENHAIN, Matsuura, Mazak, SIEMENS)