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ZOLLER »micBox« – Fully automatic indexable insert changer
We stand for smart progress
The »micBox« is the fully automatic ZOLLER system for mounting, turning, flipping and changing indexable inserts on milling tools - unmanned and therefore absolutely reliable. Processes that were previously performed manually can now be carried out precisely and error-free, making the »micBox« a game changer in your production.
System solution in detail
Multiple gripper magazineMultiple gripper magazine
Gripper magazine -
which can store up to six grippers for different reversible cutting plates.
Agile 6-axis robotAgile 6-axis robot
6-axis robot -
from Fanuc with which the indexable inserts and screws are precisely changed.
Integrated magazine for indexable insertsIntegrated magazine for indexable inserts
Magazine for indexable inserts -
offers sufficient space. The two magazines within the »micBox« can be equipped differently.
Integrated lubrication unitIntegrated lubrication unit
Lubrication unit -
for screws has a special grease and guarantees easy loosening of the screws using the screw unit.
Movable rotating and turning unitMovable rotating and turning unit
Turning and indexing unit -
is fitted with indexable inserts by the 6-axis robot. This insertion of the indexable inserts into the turning and indexing unit by means of the 6-axis robot ensures that the indexable inserts are realigned. With the screw magazine, a new screw is always used for the tool if required.
Efficient screwing unitEfficient screwing unit
Screwdriving unit -
with integrated vacuum gripper, which is mounted on the robot and always ensures precise changing and tightening of the screws with the correct torque.
High-precision universal spindleHigh-precision universal spindle
Universal spindle -
enables tools weighing up to 20 kg to be held and also allows tools to be positioned precisely in rotation.
Powerful control softwarePowerful control software
Control software -
ensures complete operation of the »micBox«. The software can also be displayed on external screens.
Gripper magazine -
which can store up to six grippers for different reversible cutting plates.
6-axis robot -
from Fanuc with which the indexable inserts and screws are precisely changed.
Magazine for indexable inserts -
offers sufficient space. The two magazines within the »micBox« can be equipped differently.
Lubrication unit -
for screws has a special grease and guarantees easy loosening of the screws using the screw unit.
Turning and indexing unit -
is fitted with indexable inserts by the 6-axis robot. This insertion of the indexable inserts into the turning and indexing unit by means of the 6-axis robot ensures that the indexable inserts are realigned. With the screw magazine, a new screw is always used for the tool if required.
Screwdriving unit -
with integrated vacuum gripper, which is mounted on the robot and always ensures precise changing and tightening of the screws with the correct torque.
Universal spindle -
enables tools weighing up to 20 kg to be held and also allows tools to be positioned precisely in rotation.
Control software -
ensures complete operation of the »micBox«. The software can also be displayed on external screens.
The fully automated processes, which run independently of the operating personnel, guarantee maximum process reliability. An additional, invaluable advantage is the end-to-end traceability. Furthermore, the continuous production operation enables a significant increase in efficiency as well as considerable cost savings - decisive economic advantages for the future.
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