Zoller

»smile«

The Universal Presetting and Measuring Machine

for Standard Tools PDF download
  • High quality
    Quality guaranteed - consistent use of high-quality brand products
  • Precise
    High-precision spindle SK 50, high-quality optic, leading image processing technology
  • Comfortable
    Variable control unit, ergonomic single-hand operating device »eQ«, membrane keypad and freely accessible tool holder spindle
  • Easy to use
    Graphical user guide in the »pilot« image processing technology
  • Flexible
    Extensive hardware and software options for an individual adjustment to your production
  • Networkable
    Data transmission direct to your machine control unit

ZOLLER »smile«: Entry into professional tool presetting and measuring

Membrane keypad for power-activated spindle clamping and spindle indexing

»eQ« single-hand operating device for manually controlling the Z and X axis.

Quickly and Easily Preset and Measure Standard Tools

»pilot 1.0«
  • Easy to use, quick in the process
  • Less machine downtime
  • Better productivity
  • Reduced rejects

    and many other functions
more

Modern touchscreen technology

»pilot 2 mT«
  • Slide, Drag and Drop function
  • Graphical user interface
  • Dynamic cross-hairs
  • Automatic cutting edge form and measurement range detection
  • Graphic and adapter management
  • Cutting edge concentricity test
  • Automatic zero point monitoring
  • Data transfer options to machines and interfaces to third-party systems

    and many more functions
more

The Modular Image Processing Software

»pilot 3.0«
  • Graphical user interface
  • Photorealistic input dialog
  • Dynamic cross-hairs
  • Self-explanatory function keys
  • Automatic cutting edge form detection
  • Automatic zero-point monitoring
  • Adjustable LED lighting for brilliant display and inspection of cutting edges
  • Tool and adapter management
  • Tool identification
  • Inspection record output
  • Data transfer to machines and interfaces to third-party systems

    and many more functions and options

more
  Measuring range Z Measuring range X Ø Snap gage Ø
»smile 320« 350 mm 160 mm 320 mm 0 mm
»smile 420« 420 / 600* / 800* mm 210 mm 420 mm 100 mm
»smile 620« 420 / 600* / 800* mm 310 mm 620 mm 100 mm
*optional
Easy measurement of standard cutting tools_x000D_ without manual input of data.

»elephant« Measuring Program Assistant

Easy measurement of standard cutting tools_x000D_ without manual input of data.

Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.

Vertical and Horizontal Dimensions, Radius, and Angle of Standard Cutting Tools

Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.

Using measuring programs with photo-realistic input dialogue (»fored«) you always choose the right measurement easily and safely,_x000D_ without any prior knowledge.

»fored« Measuring Programs (Photo-Realistic Input Dialogue)

Using measuring programs with photo-realistic input dialogue (»fored«) you always choose the right measurement easily and safely,_x000D_ without any prior knowledge.

The three measuring program packages »smileBasic«, »smileAdvanced«, and »smilePremium« include measuring programs needed for the evaluation and setting of your cutting tools.

»smile« Measuring Program Packages

The three measuring program packages »smileBasic«, »smileAdvanced«, and »smilePremium« include measuring programs needed for the evaluation and setting of your cutting tools.

Autofocus for »pilot«
Using the CNC controls for the spindle (C axis), the cutting tool edges on multi-insert cutters are also automatically approached and focused. This guarantees user-independent measuring results.


Precise/exact angle measurement
The rotation sensor positions the C axis fully automatically to the target angle. This allows the highly-precise measurement of spiral angles and divisions, as well as wobble compensation.


Manual fine setting
Hand wheels simplify the fine adjustment of the X and Z axes specifically for tool inspection.


Center height measuring
A perfectly preset rotation center increases the tool life and thus reduces your tool costs. Simultaneously, you shorten fitting times, prevent rejects and improve the quality of your workpieces.

 


Tool inspection For axial and radial inspection and testing of the contours of radii, angles, distances and wear and tear in incident light, with 50-times magnification of the cutting tool edge.

 


»zidCode« with labels With »zidCode«, data is quickly and easily printed onto labels and can be scanned directly into the CNC machine control. This means data transmission without errors.


Manual tool identification The read/write head is moved manually over the RFID chip on the tool holder. This chip can then be read and written to.

 


Semi-automatic tool identification The read/write unit is moved manually in the Z direction at the height of the RFID chip on the tool holder. The read/write head is moved in the X axis by the CNC controls. When the read/write unit detects the RDIF chip, it can be read and written to.


Success is a Question of Attitude

ZOLLER »smile« is a must for manufacturing companies carrying out machining work: easy to operate, exclusively constructed with high-quality brand name components, comes equipped with all standard measuring functions for professionally presetting and measuring cutting tools, and suitable for difficult shop floor use thanks to its well thought-out construction.

The variable control unit, the ergonomic single-hand operating handle »eQ« and the freely accessible tool clamp make work more comfortable. In addition to quick and precise measurements, the »smile« guarantees direct transmission of tool data to your machine. There’s plenty of reasons to greet the challenges that lie ahead with a smile.

Any Questions about »smile«?

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