What temperature is the tool holder heated to during the shrinking process?

This depends on the geometry of the holder, the size of the clamping diameter and the taper size. While some standard holders have 4.5 degrees, slim holders have 3 degrees. Depending on the type, a different temperature from 150˚C to 350˚C is used when shrinking the holder.

The fume extraction system reliably removes fumes from the operator's working area. The established and patented fume extraction system above the induction coil has been extended to include an integrated extraction system inside the coil housing. The fumes are therefore extracted directly where they are produced. The filter unit has a safe place in the under-table.

What types of cutting materials can be used in shrink-fit holders for the shrink-fit process?

Steel, HSS, carbide, heavy metals, metal powder, shrink-fit extensions.

What is the required tolerance for the shank diameter of the cutting tool when using a shrink-fit tool holder?

The shank tolerance of the cutting tool must be h6 or h5.

Is it possible to monitor the service life of the tool holder and the number of shrink cycles of the tool holder?

With the ZOLLER »powerShrink« it is possible to monitor the heating cycles of the tool holder using a unique tool holder ID number, e.g. the ZOLLER »idChip« technology. Each cycle is monitored and registered in the »pilot« software.

What is the minimum and maximum heating time?

The heating time depends on the geometry of the tool holder and the clamping diameter. For small diameters, this takes 2 to 3 seconds, for large diameters 5 to 7 seconds.

What is the minimum and maximum cooling time?

ZOLLER offers two types of cooling systems: A non-contact cooling system with air cooling and cooling adapters. Depending on the tool diameter, the cooling time with cooling adapters is 60 to 120 seconds. With »Zstream« air cooling, the process is called conditioning, in which the entire tool holder is cooled from the nose to the flange. The conditioning time here depends on the diameter of the holder and is 3 to 5 minutes.

Is an air-conditioned room required to install the »powerShrink« device?

An air-conditioned room is not required. The device can be installed in a dust-free area in the machine hall.

How does shrinking work and what kind of process takes place here?

The concept is simple. Each shrink tool holder is manufactured with an internal diameter that is slightly smaller than the shank diameter of the cutting tool. Using an induction device, the nose area of the tool holder is quickly heated to increase the internal diameter. At this point, the cutting tool can be inserted into the tool holder. The tool holder is then cooled and the diameter shrinks, exerting a force on the shank of the cutting tool to hold it precisely in position.

What is non-contact cooling and contact cooling?

When tool holders are shrunk without direct contact, the tool holder system is called non-contact cooling. This is done, for example, with the help of cooling adapters or air cooling. If the tool holders are cooled with a liquid after heating, this process is called quenching. The service life of the holder is reduced and the holder rusts if the tool holder continues to be used with liquids directly on it. The cooling liquid becomes dirty after a short time and must be replaced, otherwise it collapses, smells strongly and contains harmful ingredients that are dangerous to human skin.

Is it possible to use the same shrink-fit machine for standard diameters from 3 to 32 mm and heavy-duty shrink-fit holders for diameters over 32 mm?

Yes, this is possible with the ZOLLER »powerShrink 600«, where the 14 kVA induction coil and the 22 kVA induction coil can be exchanged quickly and easily via the quick-change interface.

Is it possible to adjust the overall length of the tool after shrinking with the »powerShrink« machine?

Yes, with the »eQset« and »liteSet« adjustment systems it is possible to preset the overall length of the tool on the »powerShrink«.

Air cooling »zStream«

The »zStream« air cooling system from ZOLLER gives you maximum flexibility and protection when cooling your shrink fit chucks, regardless of their contour or diameter. In addition, your shrink fit tools are cooled evenly and safely over their entire length - without the risk of damage. »zStream« is also ideal for cooling stepped tools. »powerShrink« is available with two or three separate cooling stations* for parallel, effective use. *Two cooling slots for »powerShrink 400«, three cooling slots for »powerShrink 600«

Length adjustment »eQset«

The integrated length adjustment system is used to set the overall length or projection length and for tool replacement. The pneumatically activated quick adjustment and fine adjustment by handwheel enable fast, ergonomic and precise positioning of the probe head to the desired height.

Scan function incl. hand scanner

The »pilot« software scan function in combination with the hand scanner enables reliable selection of the appropriate shrink fit parameter by scanning the holder number on the shrink fit holder. Regardless of the manufacturer, all shrink fit chucks with DataMatrix code (e.g. ZOLLER »idLabel«, ZOLLER »idChip«) are supported. In the »pilot« software, each heating process can be counted for each shrink fit chuck. In addition, a warning and wear limit can be stored in relation to the permitted heating processes.

Set-up table for »powerShrink 400«

As an alternative to installation on a workbench, the »powerShrink 400« can be positioned on a set-up table with an ergonomically optimized working height, which provides a tidy space for the cooler and fume extraction system. The set-up table is optionally available with sturdy castors and an ergonomic handle to enable variable positioning of the »powerShrink 400«.

Configurations for »powerShrink 400 | 11«

There are 3 basic configurations for the induction coils to choose from: 1. combination of any 14 kVA induction coil with quick-change interface, changing the induction coil from one induction coil axis to the other depending on the shrink chuck length 2. combination of any 2 14 kVA induction coils without »shrinkbyLight« and without quick-change interface 3. combination of any 14 kVA induction coil with a 22 kVA induction coil with quick-change interface

With your »powerShrink«, you will receive a receiving pot as standard. Additional pots can be ordered for parallel heating and cooling. The work surface is perfectly matched to the receiving pot and ensures convenient and quiet movement.

The different mounting rings allow flexible changeover between different mounting interfaces. For all common tool holder types and sizes up to SK 50, HSK 100 and PSC 10.

Special cooling adapter

Cooling adapter for special shrink fit chuck shapes and sizes (e.g. also for D3 mm to D5 mm). Suitable for cooling bells D14 mm to D16 mm or D25 mm to D32 mm.

Storage board for mounting rings and special cooling adapters The storage board provides space for storing four mounting rings and six special cooling adapters size I or three special cooling adapters size I and size II. Tool trayFor storing socket tools at the shrinking workstation. The position of the tray can be freely selected by the operator. Shelffor cleaning brushesA shelf with all brush diameters is available for storing cleaning brushes, which can be attached to the device in any position using magnets. The brushes for cleaning the mounting hole of shrink fit chucks are also available from ZOLLER - for shaft diameters D3 mm to D32 mm, optionally made of brass or plastic. Split shielding discs with trayAn optional set of shielding discs (5 pieces) in a split design including the corresponding disc tray can be ordered for shrink-fitting offset tools.

Coil operating handle

For optimum user-friendliness, the operating handle, which is fitted on the left as standard, can be fitted on the right or on both sides. Each operating handle is equipped with two function buttons - for moving the coil and activating the heating process.

Shrinking device »toolEx«

»toolEx« helps you to remove tools from the shrink fit chuck that cannot be pulled out by hand or with pliers, such as broken tools. The set includes a holder and six ejector rods.

Length adjustment »liteSet«

Use »liteSet« to set the projection length of the tool to be shrunk. The maximum projection length is 150 mm. The set contains four clamping prisms for shank diameters D3 mm to D32 mm.

»powerShrink 400«

Name: »powerShrink«
Brand: Zoller

Cooling Bell Guide

Secure, unobstructed cooling bell guide—ensures maximum comfort and safety when attaching the cooling bells using a simple fastening mechanism.

induction coil

Induction Coil with Shielding Discs

Smart induction coil with shielding discs—featuring an ergonomic handle on the left side, including membrane function buttons for movement of the coil and activation of the heating process.

The »»shrinkbyLight«« user guidance uses LEDs to indicate which windings are currently active and ensures that the correct shielding disc for the selected data record is inserted into the coil. »»shrinkbyLight«« literally gives the green light for the rest of the shrinking process while ensuring maximum safety. The flue gas suction device protects the operator.

The »powerShrink 400’s« induction coil is
optional with the »»varOct«« shielding system.

Default Cooling Bells

Innovative standard cooling bells—for rapid cooling of your shrink fit holders. High-quality information about tool diameters helps you select the correct cooling bell. The intelligent cooling system, the Cooling Manager, coordinates cooling times based on the chuck diameter and switches off the cooling module after a defined period. This also saves additional energy during the shrink process.

Optionally, the »powerShrink 400« is also available with cooling bells featuring the »»coolbyLight«« user guidance system and cooling time monitoring, or with »»zStream«« air cooling.

TFT Touchscreen Monitor

TFT Touch Monitor with ZOLLER »pilot« Software

Industrial-grade 13.3-inch TFT color monitor with touch operation and ZOLLER »pilot« control software—impresses with a crystal-clear representation and simple touch operation. The clearly structured graphic user interface intuitively guides you through the shrink process using large function areas and colors.

induction coil axis

Smooth-Running Induction Coil Axis

Smooth-running induction coil axis—for fast and convenient coil movement. The pneumatic release of the axis clamping, the high-precision THK linear guide, and the counterweight enable operators to use the workflow in an ergonomic manner and ensure a long service life. The maximum tool length is 600 mm.

handheld scanner

Convenient Handheld Scanner

Convenient handheld scanner—for a quick and reliable start to your shrink wrapping process. Simply scan the DataMatrix code on the ZOLLER »idChip,« and all necessary shrink wrapping parameters are immediately available in the »pilot« software.

Work surface

Sturdy and smooth work surface

Sturdy and smooth work surface—made of stainless steel, it provides sufficient space for heating and cooling your shrink fit holders. The material is optimally matched to the mounts, allowing the tool to be shifted easily, quietly, and quickly.

Storage Boards

Ergonomic Shelving Units

Ergonomic storage boards on the left and right—provide space for the process-oriented positioning of cleaning brushes, safety gloves, cooling adapters, and mounting rings, thereby enhancing the ergonomic operation of the device.

machine table

Sturdy Machine Table

Sturdy machine table—thanks to its especially robust construction, it provides the perfect foundation for a long-lasting product. For maintenance and checks, the front door can be opened and the water cooler, which is mounted on a drawer, can be pulled out.

Optionally, the machine table is available on casters and with an ergonomic handle for flexible positioning of the »powerShrink 400« in your production facility, or as a workbench version without the machine table.

Storage space

Ample storage space

Large storage space – provides ample room for cooling components and flue gas suction device.