Inspect your tools and grinding wheels. This allows you to establish an irrefutable chain of evidence for process and product quality. Machining companies use ZOLLER to measure new tools at the goods receipt and reliably detect wear patterns during production. Grinding shops enter parameters for the regrinding process. As tool manufacturers, you verify the quality of initial samples and tool batches. The precision is outstanding: up to 0.1 µm.
ZOLLER offers the right inspection equipment for every requirement: manual devices for checks in a matter of seconds, automated inspection systems with reflected and transmitted light, inspection units for surface profile and roughness, and fully automatic universal measuring machines for complex tasks. Create digital twins or ensure your tool quality in 2D and 3D with more than 100 parameters.
Tool inspections with ZOLLER provide precise data to answer quality questions.
All ZOLLER devices for measuring and inspecting tools come equipped with the »pilot 4.0« measurement software and the z.One database.
All setup, measurement, and inspection data for tools and grinding wheels can be stored optionally on the device itself or centrally. From there, they can be automatedly transferred to your CNC-controlled grinding or machining centers using other ZOLLER technologies.
With ZOLLER, you’re also well-equipped for data exchange with all common CAD/CAM systems.
Check whether the data for the CNC grinding machine is correct right in the middle of the process. With the pom series devices, you can manually measure 70 parameters in a matter of seconds right next to the machine. You’ll know immediately whether your processes are set up for success.
With ZOLLER, you can perform analyses with microscopic exactness and use state-of-the-art imaging. The sensors in the »mµFocus« inspection unit resolve structures related to cutting edge preparation and surface roughness with an accuracy of up to 0.1 µm. Image processing with »pilot 4.0« generates exact two- and three-dimensional visualizations from this data.
Tool inspection with ZOLLER is simple because we’ve tailored our hardware and software to this purpose. With the optional CNC control for »smileCheck« and »smartCheck« or the fully automated genius series, tool inspections can be performed successfully even without extensive training. Additionally, the »»elephant«« software module provides additional support with automatic tool identification and intuitive user guidance.
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