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BAYHA GmbH is located in the attractive small town of Mark-

gröningen near Stuttgart. This family-owned Swabian company

specializes in the production of bespoke, ready-to-assemble

CNC components and complete sub-assemblies. Over the last

20 years, through quality and schedule effectiveness, BAYHA

has built itself a good market position. To maintain and further

extend this position, the production processes are being opti-

mized continuously – in 2015 for example, it invested in an in-

novative ZOLLER presetter. “Previously, we were using a tool

presetter with dial gage. But it was simply not precise enough,

and it was too time-consuming“, said Ju-

nior Boss Benedikt Bayha as he explained

the decision to upgrade their tool man-

agement systems. At the AMB 2014 in

Stuttgart, which he attended with his

father, ‚Senior Boss‘ Ulrich Bayha, he

gained an overview of the equipment

available on the market. As well as mea-

surement of the X and Z axes, they were

particularly interested in being able to

transmit data to the machine. “With the

last of these requirements no-one ex-

cept ZOLLER offered this in their en-

try-level models“, stated Ulrich Bayha:

“Since we use Hermle and hyperMill, we

did not want to have a standalone solution.

Instead, we wanted a product that could

be integrated seamlessly in our systems

environment, and that had all interfaces

on board as well.“ Finally, a decision was taken in favor of

»smile / pilot 2.0« from ZOLLER – this entry-level model for pro-

fessional tool measurement rapidly established itself as a

genuine efficiency booster for production operations: This was

because, through the transmission of the complete set of tool

data records to the machine, operations are not only a great

deal faster, they are also more reliable than back in the days of

dial gages and manual transfer of data. Today, program and tool

data are simply transmitted from the server to the machine –

and in no time at all, chips are flying!

SMALL SOLUTION, BIG IMPACT

Resource-intensive data input is now a thing of the past,

thanks to »smile / pilot 2.0« – now the tools are set up

effortlessly, and they are set up professionally. This in-

cludes controller-compliant data transmission to

the machine.

e.g. BAYHA GmbH:

Z.magazine 2016

EFF IC I ENCY BOOSTER

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