Zoller

»gemini«

The Measurement Specialist

for Crankshaft Milling Cutters and Rotary or Broaching Tools PDF download
  • Ergonomic
    Ergonomic layout and holding of the crankshaft milling cutter
  • Safe
    Space-saving protective enclosure

  • Quick
    Quick and highly precise incident light measurement of the cutting tool edges, measuring mode »focus 360i«

  • μm-accurate
    Automatic and user-independent measuring procedures, highly precise measuring sensor for axial runout compensation

     

Preset crankshaft milling cutters quickly and easily

Quick and highly precise incident light measurement of the cutting tool edges

Integrated measuring sensor for axial runout compensation

The Modular Image Processing Software

»pilot 3.0«
  • Graphical user interface
  • Photorealistic input dialog
  • Dynamic cross-hairs
  • Self-explanatory function keys
  • Automatic cutting edge form detection
  • Automatic zero-point monitoring
  • Adjustable LED lighting for brilliant display and inspection of cutting edges
  • Tool and adapter management
  • Tool identification
  • Inspection record output
  • Data transfer to machines and interfaces to third-party systems

    and many more functions and options

more
  Measuring range Z Measuring range X Ø
»gemini« 150 mm 500 mm 1000 mm
Note: Using adapters and attachment holders can reduce the indicated measuring range in some circumstances.
Measuring program for the calculation of average values of the cutting edges on the circumference of crankshaft cutters. The tolerance of single cuttting edges can be checked during the measurement.

Average Values of Cutting Edges at the Circumference

Measuring program for the calculation of average values of the cutting edges on the circumference of crankshaft cutters. The tolerance of single cuttting edges can be checked during the measurement.

Measuring program for the measurement of crankshaft cutters.

Crankshaft Cutters

Measuring program for the measurement of crankshaft cutters.

Measuring program for the determination of Z, X dimension and the distance of two opposite cutting edges.

Double Cutter

Measuring program for the determination of Z, X dimension and the distance of two opposite cutting edges.

Measuring program for the automatic inspection of one or more cutting tool edges.

Automatic Cutting Edge Inspection

Measuring program for the automatic inspection of one or more cutting tool edges.

The measuring program package for crankshaft cutters includes all measuring programs needed for the complete measurement and setting of your crankshaft cutters. The photo-realistic input dialogue supports the operator in the execution of measuring programs.

Measuring Program Package for Crankshaft Cutters

The measuring program package for crankshaft cutters includes all measuring programs needed for the complete measurement and setting of your crankshaft cutters. The photo-realistic input dialogue supports the operator in the execution of measuring programs.

120 Cutting Edges in just 80 seconds

Presetting crankshaft milling cutters and rotary or broaching tools quickly, easily and accurately is no problem thanks to the ZOLLER »gemini« presetting and measuring machine. The »gemini« measures 120 cutting edges in just 80 seconds with unmatched simplicity.

The globally unique, fulling automatic measuring in measuring mode »focus360i« is a highlight of the proven ZOLLER image processing software »pilot 3.0«. The highly precise measuring sensor for axial runout compensation also makes cumbersome measuring equipment unnecessary. You profit from maximum quality for your workpieces, increasing productivity while maintaining seamless documentation. You have a more ergonomic workplace, where your tools can be preset easily and can be measured and checked automatically.

 

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