Zoller
genius ZOLLER universal measuring maschine

Measuring Machine »genius«

All Types of Cutting Tools Measured Completely

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ZOLLER Presetting and Measuring Machines
  • Universal
    For fast inspection and complete control of cutting tools
  • Reliable
    In use worldwide with over 1,000 installations
  • User-independent
    Fully automatic complete control, documentation included
  • Powerful
    Best hardware quality combined with extensive »pilot« software and large selection of measuring programs
  • Stable
    Dimensionally stable and fully covered for use under production conditions
  • Networked
    Seamless processes thanks to interfaces to program systems and grinding machines
genius incident light ZOLLER universal measuring maschine

Touchless inspection of cutting tools in incident light

genius with roboter ZOLLER universal measuring maschine

Automation solution for autonomous measuring

genius and data transfer ZOLLER universal measuring maschine

Data transfer as the basis for seamless processes

genius Protocol ZOLLER universal measuring maschine

Play it safe: Documentation included

pilot 4.0 image processing screen ZOLLER

Modern design and even more features: The software for all-inclusive tool measurement

»pilot 4.0«
  • Graphic rich, self-explanatory user interface
  • All features are easily accessable
  • Large click and touch areas
  • Photorealistic input interface
  • Dynamic crosshairs
  • Self-explanatory function keys
  • Automatic cutting edge shape recognition
  • Automatic zero point monitoring
  • Clear and precise cutting edge display and inspection
  • Tool and adapter management
  • Tool identification
  • Test report output
  • Data transfer to the machine tool and interfaces to external systems

    and many other functions and options
more
  Measuring range Z Measuring range X Measuring range Y Measurable tool Ø Snap gage Ø
»genius« 600 mm (23.6 inch) 175 mm (6.9 inch) 100 mm (3.9 inch) 400 mm (15.7 inch) 100 mm (3.9 inch)
Note: Using adapters and attachment holders can reduce the indicated measuring range in some circumstances.

Vertical and Horizontal Dimensions, Radius, and Angle of Standard Cutting Tools

Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.

<p>Measuring program for the measurement of single-edge reamers with support bar and with the snap gauge method.</p>

Conical Reamer - Snap Gauge Method

Measuring program for the measurement of single-edge reamers with support bar and with the snap gauge method.

<p>Measuring program for the measurement of any parameters at the outer edge of single cutting edge reamers.</p>

Single Cutting Edge Reamer - External Processing

Measuring program for the measurement of any parameters at the outer edge of single cutting edge reamers.

<p>Measuring program for the determination of the theoretical tip at tapered cutting tools over several measuring points.</p>

Theoretical Tip

Measuring program for the determination of the theoretical tip at tapered cutting tools over several measuring points.

The Universal Genius, Proven Over 1,000 Times Worldwide

The ZOLLER-»genius« is the universal measuring machine for cutting tools. From the quick inspection of individual criteria to the fully automatic and user-independent complete check, your tools are checked quickly, simply and with maximum precision. Measuring results are documented in detail and can be transferred to your grinding machines with a simple click. This means that the »genius« saves you valuable time in work preparation and programming, eliminates unnecessary reworking and customer complaints, and ensures a quality which will impress both you and your customers.

“Every »genius« is a Promise”

“For me, assembling each and every »genius« is a personal project through which I renew ZOLLER's quality promise to our customers. As an assembly technician, I know every assembly group and every screw. Every component that makes a »genius« so amazingly precise and versatile passes through my hands. And I know from years of assembly experience why the construction of the »genius« is so unbelievably solid. 

That’s why I can assure you: When you buy a »genius«, you will get a machine that will impress for its precision and long service life.” Witold Hutka, Measuring Machine Assembly Technician at ZOLLER

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