Zoller

ZOLLER products in practice

Good references are the best argument. Here you will find user reports of customers regardless of across various sizes and industry sectors. The user reports describe the real life applications of ZOLLER products in use.

SIM Automation GmbH, Germany: Enormous Savings in Production Process Thanks to Tool Management Solution 

By implementing smart tool management solutions by ZOLLER, which provides interfaces to a variety of software providers and machines, SIM Automation GmbH in Heilbad Heiligenstadt has enjoyed six figure savings and established data consistency across its entire production process.

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ROT measures individual diamond tools in standard processes with ZOLLER 

Diamond tools are a specialty of the ROT company – Reiner Oehlmann Tools from the Lower Saxon town of Celle in Germany – especially for industrial grinding tasks. In addition to extremely high precision with tolerances of just a few micrometers, completing batches of just a single tool is a major challenge – especially in light of the market’s demand for a good price/performance ratio.

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H. Beck Machinery Ltd.: Presetting System Saves Die-Maker Time, Money 

H. Beck Machinery Ltd. (Windsor, ON, Canada) specializes in high-accuracy, large-scale CNC custom machining using 10 large machines from boring mills to a six-axis Droop + Rein mill and a five-axis Fidia machining center. ZOLLER tool management systems have saved H. Beck Machinery machine time and permitted longer untended machine operation in its machining of auto stamping dies from roughing to finishing.

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GMN Paul Müller Industrie GmbH & Co. KG: "Clean-up week" in the tool cabinet  

Optimization of set-up times and tool life are objectives in any manufacturing operation. This usually focuses on machines, less often on lacking organization of tools. The GMN Paul Müller Industrie GmbH & Co. KG in Nuremberg, Germany, has created order in its tool management by introducing a ZOLLER solution, consisting of a tool presetter machine and the TMS Tool Management Solutions, a solution which has paid off: search times and corresponding longer machine operating times have been reduced,…

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Sandvik Coromant: Moving up a gear thanks to combined expertise  

Promising growth potential has been forecast for large gears over the next years. This creates a demand for intelligent tool concepts. SANDVIK Coromant, world market leader for tool solutions in the metalprocessing industry, and ZOLLER, innovation leader in the field of tool measuring technology, have combined their expertise in a joint development project. The result is a unique technological solution with a true value-add for the user.

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VAT Vakuumventile AG: Strong partners for zero defect production  

VAT, an internationally operating Swiss company and market leader in vacuum valves for the semiconductor and vacuum coating industry, has been manufacturing in accordance with the zero defect principle for years. This requires unconditional quality - across the entire value chain. And makes ZOLLER a valued partner with its technologically leading, one hundred percent reli able and highly accurate presetting and measuring machines.

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Nomos Glashütte/SA: A passion for precision – Up to the limits of accuracy  

NOMOS Glashütte and its timeless watch designs is one of the world's leading companies in the horology sector. The 'manufactory' is located near Dresden, Germany, and makes ultrahigh-precision mechanical watches employing high-tech methods as well as a great deal of craftsmanship. The remarkably filigree components are produced on precision tools, and the most stringent of demands are imposed on the measurement and inspection of these machine tools. Demands in terms of precision and accuracy…

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Bombardier Transportation: Bombardier Transportation implements integrated system to reduce costs, production time 

Efficient tool management not only saves tool costs but also speeds up NC programming and shortens positioning times. Always assuming of course that the CAM programmers are able to access the real tool data. Bombardier Transportation has therefore implemented an integrated solution at its Netphen location, where body shells and bogies for rail vehicles are produced. This integrated solution comprises the TopSolid'Cam software from Missler and the Tool Management Solutions system from ZOLLER.

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Cummins Inc.: How Cummins is improving production efficiency 

Cummins engineers saw that valuable production time could be saved by investing in ZOLLER tool presetting and heat shrinking technology. Avoiding tool setting on-machine saves about 5 minutes per tool, engineers estimated. Typically 6 tools a day are changed on each machine, which means comes to a half-hour production saved per machine per day. Cummins estimates it is achieving about 20% greater efficiency in production, thanks to the ZOLLER off-line presetting. The plant now changes its…

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Synthes GmbH: Preset for Precision 

Components in medtech applications are becoming ever more intricate and delicate while production tolerances continue to contract. Quite apart from that, materials finding use in medtech are difficult to machine in production, requiring a particular level of expertise. Despite these mounting challenges, medical device producer Synthes market leader in the fields of osteosynthesis and maxillary and spinal surgery has succeeded in appreciably stepping up both productivity and quality. Special…

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