Zoller

Premium Presetting and Measuring Machine »venturion 450«

Measurably More Benefit Through Preset Tools of All Kinds

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ZOLLER Presetting and Measuring Machines
  • Team player
    Can be networked with existing production elements
  • User-friendly
    Intuitively usable software interface and comfortable control elements
  • Quick and precise
    Powerful optic and »pilot« image processing
  • Robust
    Design and alloy appropriate for the shop floor
  • Reliable 
    Intelligent software and maximum safety standards
  • Ergonomic
    Mature, functional design
  • Efficient
    Premium quality with the best price-performance ratio
venturion presetting measuring machine ergonomics ZOLLER

Ergonomic, functional design

venturion presetting measuring machine folientastatur user ZOLLER

Membrane keypad for power-activated spindle clamping and spindle locking

venturion presetting measuring machine einhandbediengriff ZOLLER

Single-hand operating device »eQ«, with additional function button

venturion presetting measuring machine topView2 ZOLLER

Universal »ace« high-precision spindle

pilot 3.0 image processing screen ZOLLER

The All-Encompassing Software for All Areas of Tool Presetting, Inspection and Measuring

»pilot 3.0«
  • Graphical user interface
  • Photorealistic input dialog
  • Dynamic cross-hairs
  • Self-explanatory function keys
  • Automatic cutting edge form detection
  • Automatic zero-point monitoring
  • Adjustable LED lighting for crystal clear display and inspection of cutting edges
  • Tool and adapter management
  • Tool identification
  • Inspection record output
  • Data transfer to machines and interfaces to third-party systems

    and many more functions and options
more
  Measuring range Z Measuring range X Diameter Snap gage Ø
»venturion 450« 450 / 620* / 820* mm 210 / 310* mm 420 / 620* mm 100 / 70 / 40 mm
Note: Using adapters and attachment holders can reduce the indicated measuring range in some circumstances. The snap gage diameter depends on the options used. * Optionally available: the snap gage diameter will be reduced
<p>Measuring program for the setting of the angle of the angle head cutter, and for the determination of vertical and horizontal dimensions of the angle head cutter.</p>

Vertical and Horizontal Dimension at Angle Head Drills

Measuring program for the setting of the angle of the angle head cutter, and for the determination of vertical and horizontal dimensions of the angle head cutter.

<p>Easy measurement of standard cutting tools without manual input of data.</p>

»elephant« Measuring Program Assistant

Easy measurement of standard cutting tools without manual input of data.

<p>Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.</p>

Vertical and Horizontal Dimensions, Radius, and Angle of Standard Cutting Tools

Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.

<p>Measuring program »contour« for the determination of radius and radius center of cutting tools, including target-actual comparison and tolerance check.</p>

Radius and Center Point

Measuring program »contour« for the determination of radius and radius center of cutting tools, including target-actual comparison and tolerance check.

<p>Measuring program »lasso« for the automatic target-actual-comparison of the target and actual contour of cutting tools.</p>

Tool Contour

Measuring program »lasso« for the automatic target-actual-comparison of the target and actual contour of cutting tools.

<p>Software function for the fast and precise collision check of your cutting tools with the aid of »lasso« or 3D scan function.</p>

»toolRealityCheck« Software Function

Software function for the fast and precise collision check of your cutting tools with the aid of »lasso« or 3D scan function.

<p>Software function for scanning cutting tools and for the output and saving of the envelope contour in different drawing formats.</p>

»3dScan« Software Function

Software function for scanning cutting tools and for the output and saving of the envelope contour in different drawing formats.

<p>The measuring program packages for the premium »venturion« presetting and measuring machine include the measuring programs neded for the evaluation and setting of your cutting tools.</p>

»venturion« Measuring Program Packages

The measuring program packages for the premium »venturion« presetting and measuring machine include the measuring programs neded for the evaluation and setting of your cutting tools.

Autofocus for »pilot«
Using the CNC controls for the spindle (C axis), the cutting tool edges on multi-insert cutters are also automatically approached and focused. This guarantees user-independent measuring results.


Precise/exact angle measurement
The rotation sensor positions the C axis fully automatically to the target angle. This allows the highly-precise measurement of spiral angles and divisions, as well as wobble compensation.


Center height measuring
A perfectly preset rotation center increases the tool life and thus reduces your tool costs. Simultaneously, you shorten fitting times, prevent rejects and improve the quality of your workpieces.

 


Tool inspection For axial and radial inspection and testing of the contours of radii, angles, distances and wear and tear in incident light, with 50-times magnification of the cutting tool edge.

 


»zidCode« with labels With »zidCode«, data is quickly and easily printed onto labels and can be scanned directly into the CNC machine control. This means data transmission without errors.


Automatic tool identification
The read/write head is moved fully automatically using CNC axes to the RFID chip on the tool holder clamped in the ZOLLER presetting and measuring machine. The tool data is written automatically by the RFID system to a code carrier on the tool holder and can be read at the processing machine.

 


Manual fine setting
Hand wheels simplify the fine adjustment of the X and Z axes specifically for tool inspection.


zidCode Datentransfer Scanner ZOLLER

»zidCode«

The efficient solution for tool identification and data transfer

 

to »zidCode«

RFID Datentransfer tool ZOLLER

RFID Chip

Fast way to the tool identification and data transfer

 

to RFID Chip

venturion 450 datenstrom Maschin ZOLLER

Post Processor

Data output with DNC system prepared in a controller compatible manner

 

to Post Processor

zidCode Datentransfer tool etikett ZOLLER

DataMatrix Code

Safe, quick and guaranteed error-free data transfer to your CNC machine

 

to DataMatrix Code

The evolution of perfection

The perfected design of this premium presetting and measuring machine impresses with maximum ergonomics and strong optics.As a result of the direct connection to third-party systems, the fast, secure data options for transferring data to the CNC machine, and the option of managing all tool data in a central location, »venturion 450« offers everything companies need for the networked production of the future. The ZOLLER »venturion 450« is built for maximum precision and extreme longevity thanks to brand-name components.

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