Zoller
venturion tool presetting and measuring machine ZOLLER

Premium Presetting and Measuring Machine »venturion«

High-Precision Presetting and Measuring of All Kinds of Tools

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ZOLLER Presetting and Measuring Machines
  • Team player
    Can be networked with existing production elements
  • Maximum flexibility
    Modular design - can be configured for optimum adjustment to individual production procedures
  • User-friendly
    Little training required thanks to ease of use
  • Quick and precise
    Powerful optic and »pilot« image processing
  • Robust
    Design and alloy appropriate for the shop floor
  • Reliable 
    Intelligent software and maximum safety standards
  • Ergonomic
    Mature, functional design
  • Efficient
    Premium quality with the best price-performance ratio
venturion presetting measuring machine ergonomics ZOLLER

Ergonomic, functional design

venturion presetting measuring machine folientastatur user ZOLLER

Membrane keypad for power-activated spindle clamping and spindle locking

venturion presetting measuring machine einhandbediengriff ZOLLER

Single-hand operating device »eQ«, with additional function button

venturion presetting measuring machine topView2 ZOLLER

Universal »ace« high-precision spindle

Can be networked with existing production elements

pilot 3.0 image processing screen ZOLLER

The All-Encompassing Software for All Areas of Tool Presetting, Inspection and Measuring

»pilot 3.0«
  • Graphical user interface
  • Photorealistic input dialog
  • Dynamic cross-hairs
  • Self-explanatory function keys
  • Automatic cutting edge form detection
  • Automatic zero-point monitoring
  • Adjustable LED lighting for crystal clear display and inspection of cutting edges
  • Tool and adapter management
  • Tool identification
  • Inspection record output
  • Data transfer to machines and interfaces to third-party systems

    and many more functions and options
more
  Measuring range Z Measuring range X Max. tool Ø Snap gage Ø
»venturion 450« 450 / 620 / 820 mm 210 / 310 mm 420 / 620 mm 100 mm
»venturion 600« 600 / 800 / 1.000 mm 300 / 400 mm 600 / 800 mm 200 / 100 mm
»venturion 800« 600 / 800 / 1.000 / 1200 / 1400 / 1600 mm 500 / 600 mm 1000 / 1200 mm 200 / 0 mm
Note: Using adapters and attachment holders can reduce the indicated measuring range in some circumstances.
<p>Measuring program for the setting of the angle of the angle head cutter, and for the determination of vertical and horizontal dimensions of the angle head cutter.</p>

Vertical and Horizontal Dimension at Angle Head Drills

Measuring program for the setting of the angle of the angle head cutter, and for the determination of vertical and horizontal dimensions of the angle head cutter.

<p>Easy measurement of standard cutting tools without manual input of data.</p>

»elephant« Measuring Program Assistant

Easy measurement of standard cutting tools without manual input of data.

<p>Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.</p>

Vertical and Horizontal Dimensions, Radius, and Angle of Standard Cutting Tools

Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.

<p>Measuring program »contour« for the determination of radius and radius center of cutting tools, including target-actual comparison and tolerance check.</p>

Radius and Center Point

Measuring program »contour« for the determination of radius and radius center of cutting tools, including target-actual comparison and tolerance check.

<p>Software function for the fast and precise collision check of your cutting tools with the aid of »lasso« or 3D scan function.</p>

»toolRealityCheck« Software Function

Software function for the fast and precise collision check of your cutting tools with the aid of »lasso« or 3D scan function.

<p>Software function for scanning cutting tools and for the output and saving of the envelope contour in different drawing formats.</p>

»3dScan« Software Function

Software function for scanning cutting tools and for the output and saving of the envelope contour in different drawing formats.

<p>The measuring program packages for the premium »venturion« presetting and measuring machine include the measuring programs neded for the evaluation and setting of your cutting tools.</p>

»venturion« Measuring Program Packages

The measuring program packages for the premium »venturion« presetting and measuring machine include the measuring programs neded for the evaluation and setting of your cutting tools.

<p></p>

Werkzeugkontur

Autofocus for »pilot«
Using the CNC controls for the spindle (C axis), the cutting tool edges on multi-insert cutters are also automatically approached and focused. This guarantees user-independent measuring results.


Precise/exact angle measurement
The rotation sensor positions the C axis fully automatically to the target angle. This allows the highly-precise measurement of spiral angles and divisions, as well as wobble compensation.


Center height measuring
A perfectly preset rotation center increases the tool life and thus reduces your tool costs. Simultaneously, you shorten fitting times, prevent rejects and improve the quality of your workpieces.

 


Tool inspection For axial and radial inspection and testing of the contours of radii, angles, distances and wear and tear in incident light, with 50-times magnification of the cutting tool edge.

 


»zidCode« with labels With »zidCode«, data is quickly and easily printed onto labels and can be scanned directly into the CNC machine control. This means data transmission without errors.


Automatic tool identification
The read/write head is moved fully automatically using CNC axes to the RFID chip on the tool holder clamped in the ZOLLER presetting and measuring machine. The tool data is written automatically by the RFID system to a code carrier on the tool holder and can be read at the processing machine.

 


Manual fine setting
Hand wheels simplify the fine adjustment of the X and Z axes specifically for tool inspection.


zidCode Datentransfer Scanner ZOLLER

»zidCode«

The efficient solution for tool identification and data transfer

 

to »zidCode«

RFID Datentransfer tool ZOLLER

RFID Chip

Fast way to the tool identification and data transfer

 

to RFID Chip

venturion 450 datenstrom Maschin ZOLLER

Post Processor

Data output with DNC system prepared in a controller compatible manner

 

to Post Processor

zidCode Datentransfer tool etikett ZOLLER

DataMatrix Code

Safe, quick and guaranteed error-free data transfer to your CNC machine

 

to DataMatrix Code

The Modular Premium Class

The »venturion« presetting and measuring machine is characterized by unique ergonomics, maximum flexibility and precision. The module design of this presetting and measuring machine gives you the freedom to put together your individual presetting and measuring machine optimally matched to your production processes.

All the basic functions for measuring and presetting your tools are possible with the basic version — you profit from photorealistic input dialogs, automatic cutting edge detection, automatic zero point monitoring and much more. For example, modules can be added for tool inspection, for center height measuring, for measuring reamers or for heat shrinking tools. »venturion« offers every possibility for individual adjustment.

»venturion« Special tensioning systems

REGO-FIX
powRgrip® clamping system

In conjunction with the powRgrip® REGO-FIX clamping system, tools of all kinds, including tools with powRgrip® collet holders, can be flexibly, quickly, and precisely set to length and measured using the ZOLLER »venturion 600« presetting and measuring machine. This means maximum torque transmission, strong vibration dampening, and long tool lives - for maximum parts quality and efficiency in your manufacturing!

 

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powRgrip venturion 600 ZOLLER
powRgrip venturion 600 ZOLLER detail

SCHUNK
TRIBOS clamping system

ZOLLER »tribos« is a presetting, measuring and heat shrink machine fitted with the SCHUNK TRIBOS clamping system. As a result, with »tribos« you can preset and measure tools of all kinds, and on the other hand SCHUNK TRIBOS tools can be clamped and unclamped and then measured and preset. The TRIBOS clamping unit is automatically guided on a linear unit to the tool holder and after the end of the clamping/unclamping procedure it is also automatically returned to the starting position. It could not be quicker, more precise or more convenient

tribos detail messen einstellen schrumpfen Schunk ZOLLE

Long-lived through consistent use of high-quality brand components

tribos Rauchgasabsaugung ZOLLER

The integrated flue gas suction device transports poisonous gases directly from the heat shrinking process into a filter unit (available as an option).

tribos Spanneinheit schwenkbar ZOLLER

Swiveling clamping unit for measuring and presetting long tools without the TRIBOS system.

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