ZOLLER »smile«: Entry into professional tool presetting and measuring
Membrane keypad for power-activated spindle clamping and spindle indexing
»eQ« single-hand operating device for manually controlling the Z and X axis.
Modern design and even more features: The software for all-inclusive tool measurement»pilot 4.0«
The All-Encompassing Software for All Areas of Tool Presetting, Inspection and Measuring»pilot 3.0«
Simple and Flexible Operation of the Software via Touch Screen Technology»pilot 2 mT«
Quickly and Easily Preset and Measure Standard Tools»pilot 1.0«
|Measuring range Z||Measuring range X||Ø||Snap gage Ø|
|»smile 320«||350 mm||160 mm||320 mm||0 mm|
|»smile 420«||420 / 600* / 800* mm||210 mm||420 mm||100 mm|
|»smile 620«||420 / 600* / 800* mm||310 mm||620 mm||100 mm|
»elephant« Measuring Program Assistant
Easy measurement of standard cutting tools without manual input of data.
Vertical and Horizontal Dimensions, Radius, and Angle of Standard Cutting Tools
Measuring program for the simple measurement of vertical and horizontal dimensions, radius and angle of standard cutting tools.
»fored« Measuring Programs (Photo-Realistic Input Dialogue)
Using measuring programs with photo-realistic input dialogue (»fored«) you always choose the right measurement easily and safely, without any prior knowledge.
»smile« Measuring Program Packages
The three measuring program packages »smileBasic«, »smileAdvanced«, and »smilePremium« include measuring programs needed for the evaluation and setting of your cutting tools.
Autofocus for »pilot«
Using the CNC controls for the spindle (C axis), the cutting tool edges on multi-insert cutters are also automatically approached and focused. This guarantees user-independent measuring results.
Precise/exact angle measurement
The rotation sensor positions the C axis fully automatically to the target angle. This allows the highly-precise measurement of spiral angles and divisions, as well as wobble compensation.
Manual fine setting
Hand wheels simplify the fine adjustment of the X and Z axes specifically for tool inspection.
Center height measuring
A perfectly preset rotation center increases the tool life and thus reduces your tool costs. Simultaneously, you shorten fitting times, prevent rejects and improve the quality of your workpieces.
Tool inspection For axial and radial inspection and testing of the contours of radii, angles, distances and wear and tear in incident light, with 50-times magnification of the cutting tool edge.
»zidCode« with labels With »zidCode«, data is quickly and easily printed onto labels and can be scanned directly into the CNC machine control. This means data transmission without errors.
Manual tool identification The read/write head is moved manually over the RFID chip on the tool holder. This chip can then be read and written to.
Semi-automatic tool identification The read/write unit is moved manually in the Z direction at the height of the RFID chip on the tool holder. The read/write head is moved in the X axis by the CNC controls. When the read/write unit detects the RDIF chip, it can be read and written to.
The efficient solution for tool identification and data transfer
Fast way to the tool identification and data transfer
Data output with DNC system prepared in a controller compatible manner
Safe, quick and guaranteed error-free data transfer to your CNC machine
ZOLLER »smile« is a must for manufacturing companies carrying out machining work: easy to operate, exclusively constructed with high-quality brand name components, comes equipped with all standard measuring functions for professionally presetting and measuring cutting tools, and suitable for difficult shop floor use thanks to its well thought-out construction.
The variable control unit, the ergonomic single-hand operating handle »eQ« and the freely accessible tool clamp make work more comfortable. In addition to quick and precise measurements, the »smile« guarantees direct transmission of tool data to your machine. There’s plenty of reasons to greet the challenges that lie ahead with a smile.